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AW3K's 2.0L XR2i, rust restoration : Member's Gallery - Page 11 | Fiesta Forums

AW3K's 2.0L XR2i, rust restoration

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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby niracka on Mon Apr 25, 2011 4:19 pm

I'm sure you'l get there soon buddy. Gotta tax my mondy and insure both naxt week lol. Also need a new crank pulley for mondy at £80 odd and bottom arm on the focus as ball joint is f**cked.

Ollie
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Tue Apr 26, 2011 3:43 am

- Danny Boy - :Why has the inlet pip been flattened? Theres no need for it, plus, it will just ruin the air flow. Get another one :)


shut up you willy :rolleyes:
like it makes a difference



nice to see my old inlet go to use mate :Q


taken her for a spin to see the difference?

when i went from 1.6 to H.O i saw much more torque in the mid range, was lovely, im still on a 1.6 injector rail atm though, have a 1.8 one waiting to be fitted :rolleyes:

i need my tacking done and two new tyres/part worns

im eating them atm! seriously, two gone ont he shaulder in less than a month from about 3mm, can see the inner threads! :(
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Tue Apr 26, 2011 8:25 am

jonyb4 :
- Danny Boy - :Why has the inlet pip been flattened? Theres no need for it, plus, it will just ruin the air flow. Get another one :)


shut up you willy :rolleyes:
like it makes a difference



nice to see my old inlet go to use mate :Q


taken her for a spin to see the difference?

when i went from 1.6 to H.O i saw much more torque in the mid range, was lovely, im still on a 1.6 injector rail atm though, have a 1.8 one waiting to be fitted :rolleyes:

i need my tacking done and two new tyres/part worns

im eating them atm! seriously, two gone ont he shaulder in less than a month from about 3mm, can see the inner threads! :(



hi, i'm lucky now with the lower arms tires arnt a problem, yeah you can notice a differance, need the ho tho, will see what happens on payday

Andy
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sat Oct 01, 2011 11:20 pm

its still alive although been off the road over a year
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Fri Oct 14, 2011 10:31 pm

trying to convince my mum that its in her best interests to insure it lol

so i can drive it out of her garage
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Tue Oct 25, 2011 2:32 am

:( hows that going?
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sun Nov 13, 2011 12:21 pm

its still alive but i think the oil seal behind the flywheel has gone
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Sun Nov 13, 2011 7:28 pm

thats a pain in the arse job
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Wed Feb 22, 2012 5:56 pm

in march something may behappening to this

i hope

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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby Dave5300 on Wed Feb 22, 2012 8:00 pm

do tell :)
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Wed Feb 22, 2012 8:06 pm

Dave5300 :do tell :)



just sent you a pm on my site matey

involves a new loom to try and fix my stalling problem


Andy
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sat Feb 25, 2012 5:13 pm

new list of to do things

strip out old loom
refit new loom
find and fit pats module
re wire alarm into new loom
hope it starts
find and fit a cat
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Sat Feb 25, 2012 8:40 pm

ugh wires!

so what was your issue mate?
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sat Feb 25, 2012 9:02 pm

jonyb4 :ugh wires!

so what was your issue mate?



dunno , ill let you know if i find it


before rewire im going to investigate the engine loom as something is bugging me to check it first


the revs dropping off problem hasnt always been there so i dunno whats happening till march when ive got time to work on it

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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sun Mar 04, 2012 7:26 pm

just got back from craigs with my welder and grinder, work starts tomoz
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Sun Mar 04, 2012 11:31 pm

:oooh:
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Sun Mar 04, 2012 11:57 pm

yeah slight change of plan what im doing to it this week.
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby jonyb4 on Mon Mar 05, 2012 4:19 am

come on share the plan :)
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Mon Mar 05, 2012 8:11 am

INVOLVES cutting some rot out lol
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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Mon Mar 05, 2012 9:38 pm

not really a productive day , battery was flat , but on a plus note ive found a mint g reg mk3 in scrap yard with most parts stripped and i can get the skittle for a tenner along with the wings if i work some magic lol

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Re: AW3K's 2.0L XR2i, focus rear discs, mondeo servo

Postby AW3K on Tue Mar 06, 2012 10:36 pm

well managed to start it and feel the power once again


Image

Image


here is the offending rust (there are a fe pots like this)

Image

and a scuttle cut from a G reg mk3 and its mint

Image


tomorrow begins the stripping of the car

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Re: AW3K's 2.0L XR2i, rust restoration

Postby knuckles on Tue Mar 06, 2012 11:50 pm

told you it be better to find a mint second hand one :)
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Tue Mar 06, 2012 11:59 pm

knuckles :told you it be better to find a mint second hand one :)



true , was only a tenner :)

any tips on getting old one out without doing more damage lol

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Re: AW3K's 2.0L XR2i, rust restoration

Postby jonyb4 on Wed Mar 07, 2012 1:20 am

good god is that the 1.1 your doing the 1.8 conversion to? looks like another Xr :P but i can see 5 doors

rots not too bad, could have plated that
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Wed Mar 07, 2012 11:57 pm

Let the destruction commence

Image

someones preivious bodge

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what lurks behind the kit

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Image


behind rear valance

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Back Corner


Image
Image
Image


under the window rubber

Image

Image

finally how i left it today

Image


wings removed and the scuttle partly cut out

Andy
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Re: AW3K's 2.0L XR2i, rust restoration

Postby rsturbonutter on Thu Mar 08, 2012 12:03 am

Quite satisfying ripping it all apart. Just the putting it back together bit I hate :lol: :lol: :lol: :lol: :lol:
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Re: AW3K's 2.0L XR2i, rust restoration

Postby jonyb4 on Thu Mar 08, 2012 1:09 am

rsturbonutter :Quite satisfying ripping it all apart. Just the putting it back together bit I hate :lol: :lol: :lol: :lol: :lol:


haha reminds me of lego when i was younger, always so easy and fun ripping it apart after making it



cricky mate you did half attack that!

poor XR's seem to rot the worst, someones bodged up the rear arch with filler too, looks liek it needs a new lip :(

and the front valance/scuttle is going to be a swine to sort


you picked a bad time to start this, show season is about to start!! :aaah:

good luck mate its all repairable, just going to be time consuming
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Thu Mar 08, 2012 1:46 am

jonyb4 :
rsturbonutter :Quite satisfying ripping it all apart. Just the putting it back together bit I hate :lol: :lol: :lol: :lol: :lol:


haha reminds me of lego when i was younger, always so easy and fun ripping it apart after making it



cricky mate you did half attack that!

poor XR's seem to rot the worst, someones bodged up the rear arch with filler too, looks liek it needs a new lip :(

and the front valance/scuttle is going to be a swine to sort


you picked a bad time to start this, show season is about to start!! :aaah:

good luck mate its all repairable, just going to be time consuming



i knew it wouldnt be ready for this season. lol

the scuttle will be fine lol , njust time consuming to drill out about 20 spot welds


there is lots of filler , most of the rear arch is made of it,
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Re: AW3K's 2.0L XR2i, rust restoration

Postby jonyb4 on Thu Mar 08, 2012 2:50 am

what you going to do about the arch? do you have a arch lip for it?
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Thu Mar 08, 2012 10:48 am

I will have on pay day
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Fri Mar 09, 2012 8:22 pm

well todays progress lol not much, old scuttle removed, a fair bit of rust to repair now lol

Image


Image



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Re: AW3K's 2.0L XR2i, rust restoration

Postby jonyb4 on Fri Mar 09, 2012 8:50 pm

tricky job?

my old mk4 was rusting a bit around the right of the scuttle, used to scare me thinking of repairing it
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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Fri Mar 09, 2012 10:14 pm

jonyb4 :tricky job?

my old mk4 was rusting a bit around the right of the scuttle, used to scare me thinking of repairing it



time consuming, as you can see in the pic of the old scuttle there was about 20 spot welds to remove along with trying to free it from the re-enforcer in the corner and the bottom of the a pillar.

which i have to rebuild and part of the lip on the bottom edge.

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Re: AW3K's 2.0L XR2i, rust restoration

Postby AW3K on Sun Mar 11, 2012 12:24 am

started to cut out the rot but ran out of welding wire

Image


Image


next on my shopping list is lead loading


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Re: AW3K's 2.0L XR2i, rust restoration

Postby jonyb4 on Sun Mar 11, 2012 1:56 am

nice and neat
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