Building a new 2.1 ZETEC (or larger) stroker kit required

CVH and Zetec tuning, suspension and braking mods.

Building a new 2.1 ZETEC (or larger) stroker kit required

Postby grahamb on Sun Jan 15, 2006 8:40 am

Morning all

I'm embarking on a project to increase the capacity of a 2.0 Zetec engine.

I'm looking at Vauxhall pistons std crank and std rods which raises capacity to 2073cc.

With different crank/rods, anyone know what size I can take a 2.0 block up to?

Anyone bought steel rods/cranks from the states?
Last edited by grahamb on Sun Jan 15, 2006 2:33 pm, edited 1 time in total.
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  • 1/4 mile in 14.4s at 96mph [Oct 05]
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Postby freak power on Sun Jan 15, 2006 11:28 am

I know that the zetec block cam be taken out to 88mm with liners to get back the strength to give 2140cc.

I've also looked into this and a 2.3 could be done with a longer strock crank
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

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Postby sailorbob on Sun Jan 15, 2006 12:00 pm

Wouldn't a better alternative be to source a 2.3 duratec rather than changing crank/rods?
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Postby freak power on Sun Jan 15, 2006 12:25 pm

That is another option but a very expencive option as he would have to start all over again having to make a new exhaust and mounts for the engine and so on.
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby grahamb on Sun Jan 15, 2006 2:31 pm

Mate of mine is building a 2.3 Duratec using the 2.0 Duratec block. The 2.3 is quite a bit taller than the 2.0, so he's gone for a steel crank, rods etc.

Reckons it'll produce 300BHP when complete.

I'm sticking with the 2.0 Zetec for starters.

I have no rods, just a std crank and block.
Imagewww.zetecinside.com
  • 1/4 mile in 14.4s at 96mph [Oct 05]
  • Top speed 124.6mph [June 05]
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Postby freak power on Sun Jan 15, 2006 2:57 pm

Dunnell have claimed they have built a N/A 285bhp Zetec so i've been told
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby jdfiesta on Mon Jan 16, 2006 5:45 pm

2.2 zetec is possible. someone local to me built a 2.2 ZT a couple of years back. and AFAIK it was on standard stroke
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Postby grahamb on Wed Jan 18, 2006 11:31 am

I'm going for 2.1 using vauxhall pistons, std crank and steel rods. Should then be safe rev to 9000rpm with ARP bolts.

Aiming for 230BHP
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  • 1/4 mile in 14.4s at 96mph [Oct 05]
  • Top speed 124.6mph [June 05]
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Postby heeman10 on Wed Jan 18, 2006 5:43 pm

Sounds like you're aiming for an engine similar to my dad's. That makes 227bhp and is ok to be limited to 8,500rpm, but will rev to 9,000 I think. That's a Dunnell engine.
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Postby freak power on Wed Jan 18, 2006 5:58 pm

I'll let you know how mine goes
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby grahamb on Fri Jan 20, 2006 8:49 am

Mine should be ready in a month or so. Just need to find somewhere to run it in (Brunters maybe)

I have to do some wiring to get the additional bank of injectors wired in. Rolling road session is probably going to cost a fair wedge too.
Imagewww.zetecinside.com
  • 1/4 mile in 14.4s at 96mph [Oct 05]
  • Top speed 124.6mph [June 05]
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Postby heeman10 on Fri Jan 20, 2006 10:55 am

I don't know if you've seen Graham but there is to be another Fiesta Thrash taking place at Bruntingthorpe :) See the thread in Events, we haven't excluded the older generations of Fiestas! It'll be a bit of a blast day though, so not really a running in session. Still, you might want to bear it in mind for if you get it set up and run in by then, get yourself some times and speeds straight way on the new engine! Keep us updated :)
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James .:. 193bhp/245lbft Zetec Turbo Mk3. Click sig for conversion thread + videos .:.
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Postby freak power on Fri Jan 20, 2006 6:23 pm

grahamb :I have to do some wiring to get the additional bank of injectors wired in. Rolling road session is probably going to cost a fair wedge too.


I plan to do this at a later date,

What the spec of your exhaust and exhaust manifold, as the bore look a bit small for the power your aiming for?
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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