Fiesta Bonus - Zetec Turbo Update - Cooling update 31/7/13

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Re: Fiesta Bonus - Zetec Turbo Update

Postby Excursion on Tue Jan 29, 2013 6:45 pm

Coming along nicely. What's with the snapped off block lug?
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Rhinopower on Tue Jan 29, 2013 7:30 pm

Erm..... Where? I've not noticed anything :-(
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Rhinopower on Tue Jan 29, 2013 7:34 pm

Next to the dipstick tube? Normally it just sticks out a bit. I expect it was removed as part of the fitment in the kit car it was removed from
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Excursion on Tue Jan 29, 2013 7:48 pm

Rhinopower :Next to the dipstick tube? Normally it just sticks out a bit. I expect it was removed as part of the fitment in the kit car it was removed from


Ahh ok. Might be worth blowing brake cleaner along the metal feed line if you haven't already done that, as those hard lines are responsible for early turbo failure in a lot of cars. They don't tend to dissipate the heat like braided hose so the oil gets cooked and cokes the inside walls near the turbo itself, which then leads to issues.

What's your ETA for this? It will make a nice engine when complete.
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Tweek on Tue Jan 29, 2013 7:51 pm

Now I've seen the pics it makes sense. I got your message before I saw this :lol: Cheers.
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Turboboy67 on Tue Jan 29, 2013 8:03 pm

Good progress mate :Q

:D
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Rhinopower on Tue Jan 29, 2013 8:06 pm

Il get on the case of cleaning the line through. It is something I wasn't aware or thought of.

If everything goes to plan 4-6 weeks it will be on the road!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Excursion on Tue Jan 29, 2013 8:12 pm

Rhinopower :Il get on the case of cleaning the line through. It is something I wasn't aware or thought of.

If everything goes to plan 4-6 weeks it will be on the road!


I forgot to ask - do you still have the rear ARB on the ST170? I'll buy it if so mate.
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Rhinopower on Tue Jan 29, 2013 8:19 pm

Yes, drop dave a message, i believe its already unbolted so easy to post :)
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update

Postby ~nomad~ on Wed Jan 30, 2013 12:22 am

yeah the full beam is off the car, in fact i have 2 lol
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Excursion on Wed Jan 30, 2013 12:33 am

~nomad~ :yeah the full beam is off the car, in fact i have 2 lol


Text me a price inc delivery please Pooks.
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Re: Fiesta Bonus - Zetec Turbo Update

Postby Rhinopower on Sun Feb 17, 2013 7:12 pm

Got some more enthusiasm today at about 3:30pm.

Bolted in the battery tray, ran the new fuel lines, battery cable, bolted in the swirl pot and fuel pump, and fitted the front live terminal to the inner arch. Pictures should explain all :)

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MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby knuckles on Sun Feb 17, 2013 7:22 pm

I'd recommend venting the battery to atmosphere.
I can get you a vent tube from ford off a transit which goes through the floor ?

Stops any harmful smells coming out of it when charging :)
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby Rhinopower on Sun Feb 17, 2013 7:40 pm

Yes please mate!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby ~S1~ on Mon Feb 18, 2013 12:40 am

If that's a rigid joint between pump & swirl pot you'll need to mount the pump better otherwise you'll end up fracturing the swirl pot or fuel pump.
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby Rhinopower on Mon Feb 18, 2013 8:41 am

Yes it's rigid, I just need to find my clamp I got for the fuel pump to bolt it down too!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby RS rob on Tue Feb 19, 2013 3:06 pm

just had a quick catch up through the last few pages,
really is coming along nicely, shall keep an eye on the progress :D
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby knuckles on Wed Feb 20, 2013 12:05 am

your battery vent tube is now in stock

£9.50 :)
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Re: Fiesta Bonus - Zetec Turbo Update 17/02/13

Postby Rhinopower on Sat Mar 23, 2013 4:01 pm

Wiring loom is almost done! All i need now is the connector from a focus so my injector loom can be connected to the main loom, i wanted to keep it detachable like standard

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The main earth connection

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Crank sensor and coil pack connections (all brand new terminals)

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Connector to make it plug and play with the car loom, and a sub connector to make the wideband lambda controller detachable

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The last wires going to the new connector

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All comments and criticism welcome :)
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby dontpannic on Sat Mar 23, 2013 5:45 pm

Looking good dude!
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby jonyb4 on Sat Mar 23, 2013 7:09 pm

looks crap!

nah man its some good work there! digging the rug too ;)
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Tweek on Sat Mar 23, 2013 10:18 pm

Hopefully yours works when you plug it all in :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Rhinopower on Sat Mar 23, 2013 10:35 pm

Tweek :Hopefully yours works when you plug it all in :lol:



I hooked it up onto a 12v supply and checked over most of it on the floor this evening, temp sensors work. I'l plug the rest into the car tomorrow and test the fuel pump relay and other 12v connections
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Max M4X WW on Sat Mar 23, 2013 10:48 pm

Dreading looking at my loom, no idea about any of it.
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Tweek on Sat Mar 23, 2013 10:54 pm

Max M4X WW :Dreading looking at my loom, no idea about any of it.


Well, you've got a few months before you look into that :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Dave5300 on Sat Mar 23, 2013 10:55 pm

just read threw this hole thread, love it! some work gone into it :)
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Smo on Sun Mar 24, 2013 5:00 pm

Very sexy!
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Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby dontpannic on Sun Mar 24, 2013 5:10 pm

You're all lucky. My loom is French. Half of it is probably made from cheese.
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby andymac on Wed Mar 27, 2013 11:41 pm

Sheriff Burman :You're all lucky. My loom is French. Half of it is probably made from cheese.


Nearly, it's 50% made from the holes in cheese, that's why French electrics are historically a bit... gorgonzola.
Nothing to see here...
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Re: Fiesta Bonus - Zetec Turbo Update - Wiring 23/03/13

Postby Rhinopower on Mon Apr 01, 2013 7:51 pm

Today this happened

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With only 2 trolley jacks....

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Need to work out spacing the rad and intercooler setup, but I expect first step is ditch the bonnet release cable, fit removable slam panel, and lockable aero catches

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MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - April fools! 1/4/13

Postby jonyb4 on Mon Apr 01, 2013 8:13 pm

:Q Getting there
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Re: Fiesta Bonus - Zetec Turbo Update - April fools! 1/4/13

Postby Tweek on Mon Apr 01, 2013 11:13 pm

I managed to do it with the original slam pannel, radiator and bonnet catch support so I'm sure you can :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - April fools! 1/4/13

Postby Rhinopower on Mon Apr 29, 2013 6:55 pm

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New slam panel, originally fitted to one of the uk's fastest zetec turbos, hopefully it gives me some good luck!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - boring update 29/4/13

Postby Rhinopower on Tue May 14, 2013 6:39 pm

It's running! Waiting to get my downpipe back then make up the flexi pipe. It's idling a bit high so il check for vacuum leaks before I start messing with iscv settings.

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MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: Fiesta Bonus - Zetec Turbo Update - engine running 14/5/13

Postby Smo on Tue May 14, 2013 7:25 pm

What, no video?!
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