flywheel & clutch

Problem or technical question?

flywheel & clutch

Postby white diamond on Sun Dec 29, 2013 12:06 pm

Hi all in the process of fitting a 2itre zetec iv got a 96 1.8 escort flywheel, is this the sam as xr2i 16??

Do i order a clutch kit for an escort??????
Using an ib5 gearbox
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Re: flywheel & clutch

Postby mikeymikeyp on Sun Dec 29, 2013 3:31 pm

clutch is the same matey think its 220mm or maybe 240mm im sure you will need a efi cvh flywheel and drill out the bollt holes out for the zetec crank or you could buy a 1800 efi zetec flywheel ,,,,what is the gearbox you are using
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Re: flywheel & clutch

Postby Smo on Tue Dec 31, 2013 12:38 pm

You need an iB5 specific clutch. Most are 210 or 215mm, but for a short time some 220mm iB5 clutches were available, which is what I use with my iB5 box. Do not mix and match the pressure plate with the release bearing as they're different between BC and iB5 boxes. The BC release bearing will not fit an iB5 box and an iB5 release bearing will just flop about in a BC box :lol: The BC release bearing has a round bearing surface and is designed to work with flat pressure plate fingers, while the iB5 bearing has a flat surface and is designed to work with rounded fingers.

The 1.8 flywheel will be fine if it was from an engine mated to an iB5 or BC box (i.e. the flywheel accepts a 220mm or smaller clutch), but if it was from an MTX75 car, the flywheel will be no good to you as they're designed for a 240mm clutch. The flywheels are noticeably different to look at.

As Mikey says, you can use an EFi CVH flywheel which needs the bolt holes drilling out to 11mm, but a standard non-MTX75 Zetec one will be fine :)
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Re: flywheel & clutch

Postby white diamond on Tue Dec 31, 2013 6:03 pm

oh this is the problem, the flywheel I have must be off a mtx box then as it takes th bigger clutch!! Came from a 96 1.8 130 escort si....

is there a way around it???

Does a 1.6 flywheel n clutch work? Say from an escort or fez si?????

mK1 focus blacktop the same???????
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Re: flywheel & clutch

Postby white diamond on Wed Jan 01, 2014 5:11 pm

^^^^^^ post edited
old fords never die...............they just get faster!!!!!
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Re: flywheel & clutch

Postby Smo on Wed Jan 01, 2014 5:15 pm

Yeah, a 1.6 Zetec one from a Fiesta or Escort will be spot on! A 105 or 115PS 1.8 Zetec Escort one will be the same. It's only the 130PS ones that were larger.
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Re: flywheel & clutch

Postby Smo on Wed Jan 01, 2014 5:17 pm

MK1 black top - can't help. 2.0s were MTX I believe, but without looking it up, I can't say on the 1.8s. Pretty sure they used an iB5 box, but no idea on the flywheel differences.
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Re: flywheel & clutch

Postby white diamond on Thu Jan 02, 2014 8:11 pm

Thanks for the help
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