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k797eoo "2.1zetec turbo build" : Member's Gallery - Page 4 | Fiesta Forums

k797eoo "2.1zetec turbo build"

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Re: k797eoo restoration project

Postby SammyBoy_01 on Tue Jul 20, 2010 10:31 pm

mines been cut around that area so im covering it with a 20x20 chuequer plate square and putting the original bung back in. Just an idea although it may not be to your taste
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Re: k797eoo restoration project

Postby shaunrs on Wed Jul 21, 2010 8:50 pm

SammyBoy_01 :mines been cut around that area so im covering it with a 20x20 chuequer plate square and putting the original bung back in. Just an idea although it may not be to your taste

Feeling that idea, stainless steel plate with self tappers and a hole cut fot the rubber.
Just thought i would add that ive orderd my clutch, helix fast road these can handle up to 270flbs and my engine is only 245flbs so all will be good hopefully and the flywheel has been lightend and balanced, should help the engine pick up a bit faster :D anybody had much experience with lightend flywheels?
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Re: k797eoo restoration project

Postby shaunrs on Thu Jul 22, 2010 9:27 pm

A few more pics on progression :D
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:D
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Re: k797eoo restoration project

Postby fiesta_rob on Thu Jul 22, 2010 10:19 pm

coming on nice mate :)
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Re: k797eoo restoration project

Postby heeman10 on Fri Jul 23, 2010 3:57 pm

The cheek of it, having my flywheel skimmed! :o That would suggest that you believe it had made several "enthusastic" starts from junctions! :D
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Re: k797eoo restoration project

Postby kriscossie on Fri Jul 23, 2010 8:48 pm

wwho's is the scram ark
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Re: k797eoo restoration project

Postby shaunrs on Fri Jul 23, 2010 9:02 pm

heeman10 :The cheek of it, having my flywheel skimmed! :o That would suggest that you believe it had made several "enthusastic" starts from junctions! :D

Did you lol, he took 6mm off it for me too lighten it :)
Last edited by shaunrs on Fri Jul 23, 2010 9:06 pm, edited 1 time in total.
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Re: k797eoo restoration project

Postby shaunrs on Fri Jul 23, 2010 9:03 pm

kriscossie :wwho's is the scram ark

Its a pw90 brought it the other day :D bit board
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Re: k797eoo restoration project

Postby fiesta_rob on Wed Aug 11, 2010 10:22 am

any more updates mate
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Re: k797eoo restoration project

Postby Excursion on Wed Aug 11, 2010 11:43 am

Looking good - it's probably best to weld in part of a seat bench from a breaker.

RE: Clutch. 6mm is a lot to take of of the flywheel - hopefully the input shaft will protrude all the way through the clutch splines, if it doesn't it will put uneven loading on the disc.

Have you just test-fitted the kit before painting?
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Re: k797eoo restoration project

Postby shaunrs on Wed Aug 11, 2010 5:14 pm

Excursion :Looking good - it's probably best to weld in part of a seat bench from a breaker.

RE: Clutch. 6mm is a lot to take of of the flywheel - hopefully the input shaft will protrude all the way through the clutch splines, if it doesn't it will put uneven loading on the disc.

Have you just test-fitted the kit before painting?

Thats a very good point about the inputshaft, how will i know if its gone through enough? the engine is in the car now the clutch feels ok but like you say the thrust bearing could slip of the shaft wen you press the clutch? will there be any symtoms as theres a brand new helix clutch in there :-?

The kit has been test fitted so i know it will all fit wen i get it back from paint which will be saturday,ive also brought a airtech front mount intercooler and xl rad combo from fordfair sunday, unfortunatly i only have a few pics before it wen to paint, stupid camera.
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Re: k797eoo restoration project

Postby Excursion on Wed Aug 11, 2010 8:38 pm

shaunrs :
Excursion :Looking good - it's probably best to weld in part of a seat bench from a breaker.

RE: Clutch. 6mm is a lot to take of of the flywheel - hopefully the input shaft will protrude all the way through the clutch splines, if it doesn't it will put uneven loading on the disc.

Have you just test-fitted the kit before painting?

Thats a very good point about the inputshaft, how will i know if its gone through enough? the engine is in the car now the clutch feels ok but like you say the thrust bearing could slip of the shaft wen you press the clutch? will there be any symtoms as theres a brand new helix clutch in there :-?

The kit has been test fitted so i know it will all fit wen i get it back from paint which will be saturday,ive also brought a airtech front mount intercooler and xl rad combo from fordfair sunday, unfortunatly i only have a few pics before it wen to paint, stupid camera.


Look forward to the pics, red is my favourite coliur for the FRST!

RE: Clutch, it's hard to get an idea - maybe you could paint the input shaft, bolt the 'box to the engine, then see where the paint has been scraped off by the clutch plate?
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Re: k797eoo restoration project

Postby RS rob on Wed Aug 11, 2010 8:56 pm

looking food fella
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Re: k797eoo restoration project

Postby shaunrs on Wed Aug 11, 2010 9:11 pm

Thanks rob.

Was in two minds about the coulour was gona be frozen white but decided against that and went for a red clear over base with the finest ici clear coat avalible, ive completly panel and preped the car and got a painter to paint and mop it for me, as ive heard good things about his work i thought i would let him paint mine so saturday it will all be back moped and ready to build. Not done bad realy! a rot box to a minter in 3 months.With heemans zt of course :P
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Re: k797eoo restoration project

Postby Woolley on Thu Aug 12, 2010 5:27 pm

Looks really good work that you have done mate, looking forward to seeing the completion pics :D
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Re: k797eoo restoration project

Postby shaunrs on Sat Aug 14, 2010 3:09 pm

Right guys popped down the body shop today to check on things and walked out a very happy guy :D They do things very well here and they know wot this car means to me so was very happy to let them take it on.
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Re: k797eoo restoration project "car painted"

Postby EUFez on Sat Aug 14, 2010 4:53 pm

WOW! :cry:
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LOW LIFE - My Gearbox Cradle is almost touching the Tarmac. Lovely!
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Re: k797eoo restoration project "car painted"

Postby Excursion on Sat Aug 14, 2010 6:20 pm

Lovely stuff. Good to see you followed suit with the sunroof drains :)
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Sat Aug 14, 2010 6:57 pm

cant understand why the linkage is facing backwards lol, he sent the pics for me.
Heres a few more pice before she went for paint. all the rear beam refubed new shoes, pistons, handbrake cable, clips etc etc
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Re: k797eoo restoration project "car painted"

Postby heeman10 on Sat Aug 14, 2010 8:03 pm

Lucky you having such a shiny, freshly-painted red Mk3! Just what I always wanted! :rolleyes: Yeah you'll do well to get any gears with the gear linkage that way round won't you! :lol: Coming along nicely :)
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Re: k797eoo restoration project "car painted"

Postby fiesta_rob on Sat Aug 14, 2010 9:02 pm

wow looks sweet
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Sat Aug 14, 2010 10:17 pm

Cheers for the comments guys :) Should have the shell, front bumper and door handles dropped off on tuesday so i can start putting the glass in etc etc, and then hes gota paint rear bumper, spoiler, bonnet vents and all the side skirts and hopefully have them all back for friday :D
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Re: k797eoo restoration project "car painted"

Postby kriscossie on Mon Aug 16, 2010 11:45 am

nice and shiney bert
im off all week so drop me a txt if ya want me to pop down :Q
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Re: k797eoo restoration project "car painted"

Postby fiesta boy on Mon Aug 16, 2010 5:54 pm

my bumpers the wrong colour tis suposed to be black lol
bell me if its back 2 morrow will start putting togther
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Mon Aug 16, 2010 7:53 pm

Sound boys! still gota get a few things though.
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Mon Aug 16, 2010 8:00 pm

A few more pics of he car at its current stage. :)
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Re: k797eoo restoration project "car painted"

Postby fiesta_rob on Mon Aug 16, 2010 8:52 pm

wow that looks sweet :)
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Mon Aug 16, 2010 10:21 pm

fiesta_rob :wow that looks sweet :)

cheers mate should have the kit on 2moz should look a lot better :)
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Re: k797eoo restoration project "car painted"

Postby fiesta_rob on Mon Aug 16, 2010 10:27 pm

yeah will look good with the kit on
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Re: k797eoo restoration project "car painted"

Postby jonyb4 on Tue Aug 17, 2010 12:11 am

bay look awsome mate, well done, the paint work is looking sweet too :Q
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Re: k797eoo restoration project "car painted"

Postby rslove on Tue Aug 17, 2010 9:33 pm

looking good fella
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Re: k797eoo restoration project "car painted"

Postby shaunrs on Thu Aug 19, 2010 9:24 pm

thanks guys.as anybody got any ideas why i wouldnt have any power to fuel pump, its got a clifford 650 fitted and have entered the blackjack code but still no joy. has anybody have any ideas what i should look for? where i should check for power etc etc. im not good with wires :-? cheers
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Re: k797eoo restoration project "car painted"

Postby jayrs on Thu Aug 19, 2010 10:22 pm

if you have no power to the 2 points where the fuse is, then it could be that a wire has been forgotton, check the earths on steering coloum, and check round the battery for a earth wire thats been missed, i forget it sometimes and i know its there! :lol:
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