M4X WW - ZT Project - For Sale / Breaking (soon!)

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Re: M4X WW - My Zetec Turbo Project

Postby Excursion on Sun Apr 21, 2013 12:07 pm

That's the neatest positioning I've ever seen of a cooler fitted that way. It's a shame about the bonnet catch; couldn't you fabricate a brace piece that goes behind the intercooler?
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Re: M4X WW - My Zetec Turbo Project

Postby Mikee_RS on Sun Apr 21, 2013 12:41 pm

Hello
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Re: M4X WW - My Zetec Turbo Project

Postby Max M4X WW on Sun Apr 21, 2013 2:02 pm

Excursion :That's the neatest positioning I've ever seen of a cooler fitted that way. It's a shame about the bonnet catch; couldn't you fabricate a brace piece that goes behind the intercooler?

Thanks Mark, The rad will be right up high so Its not going to happen. The 'hook' on the bonnet hits the rad too so this will be removed.

Mikee_RS :Hello

Hi :-? :D
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Re: M4X WW - My Zetec Turbo Project

Postby jonyb4 on Sun Apr 21, 2013 10:02 pm

could paint the aerocatches red so they blend in better? :)

looks very neat!
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Re: M4X WW - My Zetec Turbo Project

Postby Smo on Sun Apr 21, 2013 10:40 pm

So so impressed with how you've done the intercooler and valance! :D
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Re: M4X WW - My Zetec Turbo Project

Postby Max M4X WW on Sun Apr 21, 2013 10:53 pm

jonyb4 :could paint the aerocatches red so they blend in better? :)

I thought about it, but it may look really ropey. There will be enough black on the car so should look OK.

This is how things ended up, the cooler brackets are in front though and they will be behind..

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Bumper on photo etc to follow.
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Re: M4X WW - My Zetec Turbo Project

Postby jonyb4 on Sun Apr 21, 2013 11:37 pm

Epic, looks like a double capacity??
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Re: M4X WW - My Zetec Turbo Project

Postby Max M4X WW on Mon Apr 22, 2013 9:09 pm

jonyb4 :Epic, looks like a double capacity??

What do you mean?
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Re: M4X WW - My Zetec Turbo Project

Postby jonyb4 on Tue Apr 23, 2013 1:36 am

looks very "thick" as in deep/depth
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Re: M4X WW - My Zetec Turbo Project

Postby Tweek on Tue Apr 23, 2013 5:41 pm

Looks standard depth to me. It's a single-pass cooler though so that might be why it looks deeper than some.
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Re: M4X WW - My Zetec Turbo Project

Postby Max M4X WW on Tue Apr 23, 2013 6:43 pm

Yea its just 60mm or so thick.
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Re: M4X WW - My Zetec Turbo Project

Postby FRSJON on Tue Apr 23, 2013 6:58 pm

love the shiney red paint :Q
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Re: M4X WW - My Zetec Turbo Project

Postby Max M4X WW on Sun May 12, 2013 10:33 pm

Forgot to post these from last week, more on the way tomorrow as I have a day off work..

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Re: M4X WW - My Zetec Turbo Project

Postby jonyb4 on Mon May 13, 2013 1:36 am

:Q very nice
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Mon May 13, 2013 6:52 pm

Well I got a fair amount done today..

Finished painting my rear arches with Hammerite and fitted the rear coilovers and strut brace.
Fitted X-Type Jag PAS cooler and pipework
Fitted Rad and Intercooler

Pics are not great..

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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Tweek on Mon May 13, 2013 6:55 pm

I see what you mean about the PAS cooler now :)

That front end is just pure perfection!
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Mon May 13, 2013 7:25 pm

I have a couple more small touches for the front end, but I'm hoping they wont be noticable :wink:
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Mon May 13, 2013 7:38 pm

Quick photoshop..
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Smo on Mon May 13, 2013 7:50 pm

I just want your car so much.

Is your radiator a standard FRST lay out, i.e. pipes and dimensions etc? I take it you're having a custom bottom hose made?
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby heeman10 on Mon May 13, 2013 8:20 pm

That's very nice and tidy Max :) Imagine if the intercooler were to be painted Radiant Red! :oooh:
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Mon May 13, 2013 8:26 pm

heeman10 :Imagine if the intercooler were to be painted Radiant Red! :oooh:

Cheers James - I did think about it, end tanks, all of it etc but I thought it could go horribly wrong!

Smo :Is your radiator a standard FRST lay out, i.e. pipes and dimensions etc? I take it you're having a custom bottom hose made?

Yes - Do you mean because of the water pump outlet? If so then its had an FRST outlet welded on - not ideal but its what it is (for now).
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby jonyb4 on Mon May 13, 2013 11:32 pm

Very nice!
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby ~S1~ on Tue May 14, 2013 11:08 am

One again a great looking car from Max with some very individual touches, loving that ic & cutout. :Q
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby jayrs on Tue May 14, 2013 12:10 pm

Looks good max, nice attention to the cut out :Q
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby dontpannic on Tue May 14, 2013 2:39 pm

The thing that impresses me the most is the rubber seal around the cutout on the valance. Perfection.
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Tue May 14, 2013 2:41 pm

Sheriff Burman :The thing that impresses me the most is the rubber seal around the cutout on the valance. Perfection.

Its just a bit of genuine Ford (!) vac hose that I got from TompeteRS for £1 a few years back that has been split down one side 8)
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Fraggle on Tue May 14, 2013 3:02 pm

Thats a SERIOUSLY well hidden front mount :Q :Q

Love this thread :Q :Q
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Dave5300 on Tue May 14, 2013 6:03 pm

I agree with tweek, front end perfection :Q
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Tue May 14, 2013 6:19 pm

Thanks all, so to aid with my PAS cooler fitted above (with no air flow) I want to try and direct a bit of air through the holes in the valance.

I've 'illustrated' this in the attached mess - but basically I need to think of some small plastic items that I can attach to use as small ducts. They need to be a sort of 1/4 circle size - not thought of anything yet but there must be something kicking around I can use. Cut up plastic drain pipe or similar!
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby jayrs on Tue May 14, 2013 9:42 pm

Have a Ganda around b&q or a builders merchant, look at the wall, cavity, and roof/soffit vents, might find something that would do the trick.

Failing that make a mould and make ya own from fibreglass
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Tue May 14, 2013 10:08 pm

Will do, cant be arsed making anything! :)
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby jayrs on Wed May 15, 2013 9:09 am

:lol: but sometimes making something is the only way to get something that your happy with...
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Wed May 15, 2013 12:13 pm

I know, start reading the beginning of this thread in 2009!!!
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby Max M4X WW on Thu May 16, 2013 7:54 pm

Well I've just had a bit of excitement and connected up the battery!!

Was a bit worried, as I've changed the whole loom and going by when the engine came out its not had any power for 3.5 years!

Anyway, ignition on and everything seems to work and I cranked the engine a couple of times. ECU and fuel pump fuses were out, as I'm yet to get the engine and car looms plugged.

I still have a stray cut wire in passenger footwell, any ideas?.. (I know the brown plug is for the door ajar switch now)

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It was suggested previously that it was a side repeater earth, but this looks to be connected up behind the dash. There is a hole that looks like it should have an earth by one of the kick trim fixing holes though.
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Re: M4X WW - ZT Project [Rad & Cooler on!]

Postby jonyb4 on Fri May 17, 2013 1:58 am

i think that colour is for a interior light? :oooh:
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