Mk3.5 5-Door Si Track Car

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Re: Mk3.5 5-Door Si Track Car (Turbo conversion now planned)

Postby philip_d on Tue Nov 08, 2011 3:54 pm

Cleaned the engine bay a few weeks ago, to get rid of the years of road grime (you can see in my prevous pics).

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Parked outside parents place, first time its been out the workshop for a long time!

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Re: Mk3.5 5-Door Si Track Car (Turbo conversion now planned)

Postby jonyb4 on Tue Nov 08, 2011 5:05 pm

love your collection of, literally blue ovals :D

should be ready for show/track season next year then? :D
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Re: Mk3.5 5-Door Si Track Car (Turbo conversion now planned)

Postby philip_d on Wed Nov 09, 2011 1:06 pm

Yeah, I like my colour blue. Just need an Imperial Blue Escort Cosworth to finish of my collection, and also respray the Track Car to Imperial Blue instead of the Java Blue :Q

Hopefully the Track Car will be MOT'ed & TAX'ed ready for show season next year, all depending on money I hope to do some track time at RS Combe & Ford Fair. Will keep the Focus RS of the road for another year, as I have a list of Jobs need doing on it over the year.
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Sun Dec 04, 2011 6:13 pm

Few more bits done other the last few weeks.

First thing was painting and fixing the air ducks in the bumper, just need to setup some hose behind.

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Next I started cleaning the 1.8 inlet manifold, due to previous owners poor power coating.

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Got myself a dremel drill, so was able clean up some of the inlet sandwich plate which the side feed injector rail fits to.

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No got any pics, but I got myself a fuel rail from a 2 litre Mondeo (better than the 1.8 and 1.6 i'm read on here?). Got rid of the brown injectors and fitted my set of Fiesta RS1800 190cc injectors, fitted my new seals & dowels as shown on a previous post into the now clean inlet sandwich plate. Then fitted the fuel rail and the inlet manifold.

Picture of the 1.8 engine ready to be fitted at some point.

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As you can see here, I've now moved all my crap and tools to my parents garage from the workshop, bit longer than the average garage. so still got a work bench and space to work, even with the fiesta parked up inside.

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Picked up my alloy strut brace yesterday from Steve (rs220bhp), been looking for one for ages. I was chuffed to get it for £35, as the only one i've seen for the 16v mk3 which is a sparco one for £240 from Burton power. Put it on the car to see what its like, just need to bolt it down at some point.

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Re: Mk3.5 5-Door Si Track Car

Postby DALSY on Sun Dec 04, 2011 10:55 pm

be good seeing the car on track next year :Q :Q
Fiesta 178bhp ATW @7000rpm, still more revs to come

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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Mon Dec 05, 2011 2:56 am

ive been thinking, it cant be that hared to make a strut brace yourself


cosy garage, everything is right next to you


i like the front vents, might remove my spots and put some black grills there, i like the black holes
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Mon Dec 05, 2011 4:37 pm

jonyb4 :ive been thinking, it cant be that hared to make a strut brace yourself


£35-£60 is ok, but I deff was not going to pay £240 from Burton Power. I decide if I could not get a cheap second hand one, then like you said I was going to make my own.


jonyb4 :cosy garage, everything is right next to you


Yeah not as much space as the workshop, but its free and just outside so saves me driveing 2 miles up the road. The Focus RS and it bits is about 300 metres around the corner, in my nans garage.


jonyb4 :i like the front vents, might remove my spots and put some black grills there, i like the black holes


I'll pop one out later, to show you how I've done it. I know a lot of people put on the outside, but I thought it did not look right.
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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Mon Dec 05, 2011 8:01 pm

yea putting them on the outside so you can see the trumpet looks very chavvy/boy racer to me and even worse when they use anodised blue ones
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Mon Dec 05, 2011 11:24 pm

I used some plain alloy ones, which I rub down and painted black. You will see on the following pics I had to trim some of the sides off, then I carefully drill two holes for the screws to hold the trumpets into place.

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Hope this helps, if you plan on doing it.
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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Tue Dec 06, 2011 7:27 pm

ahh thats neat and tidy

what about the car body work? dont you have to cut/drill away some of the front panel


for not i deffo think ill just put some black mesh in there, as i wont be needing direct cold air for now, but thanks its good to know :)
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Tue Dec 06, 2011 11:46 pm

jonyb4 :ahh thats neat and tidy


Cheers, I like to try and do it right.

jonyb4 :what about the car body work? dont you have to cut/drill away some of the front panel


Yeah, If you look through my previous posts you will see I removed the lower panels. From back and front, to take of some weight as it is a track only car.
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Re: Mk3.5 5-Door Si Track Car

Postby DANIELP1991 on Sun Dec 11, 2011 12:29 am

looks good mate.

that strut brace is a sparco one its the same as mine.

removing part of front and rear panel is a good idea might have to steal that from you lol
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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Sun Dec 11, 2011 12:46 am

have a look at neils FRST in FF dan, see what hes done to the valances :)

dont forget to gut the bumpers too, they weight so much!
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Tue Dec 13, 2011 12:09 pm

DANIELP1991 :looks good mate.


Cheers mate :)

DANIELP1991 :that strut brace is a sparco one its the same as mine.


Yeah, the only one they do for the 16v Mk3 which are £200+ new these day. So I was happy when I paid £35

DANIELP1991 :removing part of front and rear panel is a good idea might have to steal that from you lol


No Worries mate, reason I put it on here to give other people ideas :wink:
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Tue Dec 13, 2011 12:44 pm

jonyb4 :have a look at neils FRST in FF dan, see what hes done to the valances :)!


I did it as my brother (Project_XR2i_Trackcar) did it to lose some weight, think he copied it from Heeman?

jonyb4 : dont forget to gut the bumpers too, they weight so much!


This what I need to do next plus also doing some painting on the car at the same time, but the weather is crap at the moment and cold.
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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Wed Dec 14, 2011 5:41 am

it surrrrrrrrrrre is cold


whos brother?
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Sun Dec 25, 2011 7:37 pm

jonyb4 :whos brother?


My Brother Chris, hes got a Black 2 litre Zetec Xr2i track Car.



Picked up myself another 1.8 engine Friday before Christmas Eve, for the the Turbo conversion.

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The RS1800 130spec engine is ready to go in, just need to get an engine crane and a Decated Down pipe. That will do for now until the turbo engine and bits are ready.
Last edited by philip_d on Wed Dec 28, 2011 11:22 pm, edited 1 time in total.
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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Wed Dec 28, 2011 8:42 pm

ooh its part of a engine stand lol...

had a bit of trouble figuring out what was attached to the flywheel side llama

good stuff!
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Wed Dec 28, 2011 11:38 pm

Yep, engine stand :)

Been cleaning it up over Christmas & Boxing Day, to get rid of the yuk yellow paint. Getting a collection of zetec now :lol: The one on the floor in the RS1800 spec engine ready to go in with my CULT ecu and MAF I've got, to replace the 1.6 engine just need a cambelt kit and a engine crane.

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Re: Mk3.5 5-Door Si Track Car

Postby jonyb4 on Thu Dec 29, 2011 2:43 am

ah nice, so drop the 1.8 in, then build the turbo up then drop it in


let me know when your selling up the Cult ecu id love to buy it (if you'd be selling it) :)


1.8 FTW!
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Re: Mk3.5 5-Door Si Track Car

Postby HCS PIMP on Thu Jan 05, 2012 9:52 pm

would you sell the HO inlet with sanwich plate, injectors and TB ??
2.1 Went BANGGGGG now a Ghia 1800
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Re: Mk3.5 5-Door Si Track Car

Postby - Danny Boy - on Thu Jan 05, 2012 11:18 pm

Just had a little read through this, nice progress! Car is looking good! :aviator:
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Sun Jan 08, 2012 12:54 pm

HCS PIMP :would you sell the HO inlet with sanwich plate, injectors and TB ??


No sorry mate, not for sale mate.

But, I have a SO inlet with sandwich plate, injectors and modded 2 litre TB for sale.
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Sun Jan 08, 2012 1:41 pm

- Danny Boy - :Just had a little read through this, nice progress! Car is looking good! :aviator:


Cheers Mate

Reset the Coilovers and fitted my alloy strutbrace yesterday.

Pics after the coilovers sorted, still can got a bit lower. But the already rubs the bumper on full lock, so don't need it any worse.
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Strut brace now fittted :Q
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While I had the front wheels of in the light, I noticed the steel brakes are a bit rusty so need to get some more cooper pipe and replace.

Also going to start on the paint\body work now.
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Re: Mk3.5 5-Door Si Track Car

Postby HCS PIMP on Sun Jan 08, 2012 6:42 pm

how much found a gti plastic inlet for £30 with injectors and tb
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Re: Mk3.5 5-Door Si Track Car

Postby philip_d on Wed Jan 11, 2012 3:15 pm

HCS PIMP :how much found a gti plastic inlet for £30 with injectors and tb


I'll take £40 for it, plus about £5 for postage (through Collect Plus) unless you can collect.
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