my 2.0 si...reversed into :(

Post pics of your Fiesta here.

Postby jayrs on Fri Aug 17, 2007 2:54 am

that box has been painted, and prob not that long ago.
but it did come up very well, it might even be a recon box not long ago.

you will also need another litre of gearbox oil, but get 2 litres as sods law says you need a bit more.
and ET90 (i belive its ET) is the stuff for LSD boxes
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Postby fiestasiphil on Sat Aug 18, 2007 9:03 pm

jayrs :that box has been painted, and prob not that long ago.
but it did come up very well, it might even be a recon box not long ago.

you will also need another litre of gearbox oil, but get 2 litres as sods law says you need a bit more.
and ET90 (i belive its ET) is the stuff for LSD boxes


it could well have been painted but it doesn't look like paint tho? the dirt on it came off very easily with gunk de greaser lol who knows!
well yesterday my mate came round and we got the engine out, finally after 4 months of the car doing nothing

heres some pictures
:)




Image


Image


Image

and i fort the engine bay was clean :lol: well not behind engine!

Image

all out and underneath car! :)

.........
........

no i haven't raised the suspension! lol aka sits like a tractor! without engine!



Image

well its all out now time to get cleaning the engine bay and masking it up for paint then 2.0 with new gaskets etc goes in! :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Postby M4tty on Sat Aug 18, 2007 9:21 pm

is that gearbox oil on the drive :oooh:
Image
M4tty
Elite Post Master
Elite Post Master
 
Posts: 1152
Joined: Sun Mar 09, 2003 8:06 pm
Location: Hexham, Northumberland

Postby fiestasiphil on Sat Aug 18, 2007 9:22 pm

M4tty :is that gearbox oil on the drive :oooh:


:lol: its alright tho i got it all off! :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Postby XRMike on Sat Aug 18, 2007 10:56 pm

Lookin good mate!! Could you take a few detailed pics if/when you do the twin anti-roll bar trick ? :)
Image
XRMike
Elite Post Master
Elite Post Master
 
Posts: 2488
Joined: Thu Jun 09, 2005 6:05 pm
Location: North Wales Party's: All the time

Car: 1991 Ford Fiesta RS Turbo

Postby fiestasiphil on Sat Aug 18, 2007 11:06 pm

XRMike :Lookin good mate!! Could you take a few detailed pics if/when you do the twin anti-roll bar trick ? :)


sure mate i will do :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: update for 2.0 si conversion... the engines out!

Postby fiestasiphil on Thu Sep 06, 2007 3:08 pm

well i have a update here!

i got some bargin custom made ford fiesta mk3 si seats to fit my mk2! with door cards the lot for just £40 even tho i shouldn't really be moding the mk2 [ERRR] more as i got my real si as a big project but for £40 i had to buy them!

heres pics

:D 8)

Image

Image

Image

Image

they will keep me happy until my si is back next june! :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: si interior in my mk2 xr2 rep runabout!

Postby fiestasiphil on Thu Sep 13, 2007 10:38 pm

update here,

ive been busy with my si over the past few weeks since the engine was taken out, ive degresed the engine bay

Image

took me ages as i kept on findng dirt :look: , i will probably clean it one more time as in a few weeks my mate is going to be spraying the engine bay ready for the 2.0 to go in :)

ive also re undersealed most of the car except for the front bit near the wings as on sunday me and my mate are going to cut off the pattern wings and replace them with 2 brand new genuine ford ones for a better fit, once there on i will be undersealing the inside of the wings to keep any chance of rust away

Image

ive also bought my escort cosworth discs and new bolts to mount the cailpers and i decided to paint my new socworth cailpers as they were gold but if a matter of time they will rust, so ive painted them to go with my silver and black theme

Image

Image

i also decided to buy new drums for the back £28 each as mine were knarkered and some new anti roll bar link joints and as these parts rust easily i painted them both up silver

Image

Image

Image

on the drum i painted them completely but with a thin coat of paint where the wheel is to sit so to help prevent the wheel from rusting on etc :)

Image

when my mate took my 1.6 lump out of my si he noticed that from the amount of wishbones ive had ive never bothered to change the stretch bolts :lol: opps :rolleyes: so i bought some new ford ones and rear axle bolts for my poly bushed axle :)

Image

my si also needed new headlights and front indicators as they looked a bit dull

Image

Image

i also bought some omp cosworth brake pads and ferodua rear brake shoes and new rear wheel bearings

Image

a few more goodies

frst pop out windows which i plan on getting tinted like my currant windows

and some braided hoses a front wing and another rear anti roll bar

Image

Image

oh and heres the lastest pic of my si ive sold the gmax kit now, its sitting on standard dampers and gmax springs now for once it has been resprayed then its time to get some fk coilvovers on it in time for when it should be ready by june next year :)

Image

work begins on sunday 8-)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si rebuild update 13/09

Postby jayrs on Thu Sep 13, 2007 11:37 pm

looking good mate, reminds me, i gotta take a trip to fords to be d1cked :lol:

them "stretch" bolts are not stretch bolts at all mate, provided the torx head and the thread are not damaded then you can use them over and over again, although nylocks are ment to be replaced every time they dont need to be
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my project si rebuild update 13/09

Postby fiestasiphil on Thu Sep 13, 2007 11:58 pm

jayrs :
them "stretch" bolts are not stretch bolts at all mate, provided the torx head and the thread are not damaded then you can use them over and over again, although nylocks are ment to be replaced every time they dont need to be


oh rite well ive had a lot of wishbones on my car over the years, the thread was very bad lol, thanks tho as i didn't know that :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si rebuild update 13/09

Postby fiestasiphil on Fri Sep 14, 2007 12:01 am

jayrs :
them "stretch" bolts are not stretch bolts at all mate, provided the torx head and the thread are not damaded then you can use them over and over again, although nylocks are ment to be replaced every time they dont need to be


oh rite well ive had a lot of wishbones on my car over the years, the thread was very bad lol, thanks tho as i didn't know that :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si rebuild update 13/09

Postby jayrs on Fri Sep 14, 2007 1:27 am

i always got spare ones in the tool box, when im done the scrappy i sometimes have a blitz on fiestas for bottom arm bolts, shocl bolts, rear arb ones and that, the amount of peoples cars ive worked on and you find a focked thread or it starts to round etc, and it always happens on a bloody sunday :lol: :lol:
so wise move buying new ones mate, dont bin the old ones though, stick them in tool box, might be needed one sunday :lol: :lol: :lol:
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my project si rebuild update 13/09

Postby fiestasiphil on Sun Sep 16, 2007 10:41 am

haha yeh i would keep them..but the thread is really bad lol

should be cutting the 2 front wings off 2day, will be keeping you updated :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si rebuild update 13/09

Postby jayrs on Sun Sep 16, 2007 5:20 pm

if the thread is really bad it might not be worth keeping.

mind you there was a stand at ford fair and he was also at national day, selling old used bolts which had been zinc plated again as new and more expensive than ford sell them too :lol: :lol: :lol: :lol:
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my project si rebuild update 13/09

Postby fiestasiphil on Sun Sep 16, 2007 8:32 pm

my mate alain done the wings today

first off all we got the front bumper off

Image

then as the wings that were on the car had been replaced before we had to remove the filler to find the spot welds

Image

then it was time to drill out the spot welds

Image

then to chisel up the lip of the wing so we could get the wing off

Image

the wing is removed

:)

Image

then i got the paint out and rubbed down any rust to bare metal and painted it all black on the chassis

Image

we also took the xr2i skirts off to check the sills and found some rust but in one place, :look: but lucky it was just surface rust as it was quickly removed back to metal the other n/s sill was fine :) not bad for the origial sills :)

Image

we got the new genuine ford wings in place fitted very nicely which was a result :)

but i didn't get [ERRR] pics of that 2day but i will post some up 2morow :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si wings r cut off new ones ready to go on 16/09

Postby jayrs on Sun Sep 16, 2007 8:58 pm

coming on mate :)
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my project si wings r cut off new ones ready to go on 16/09

Postby Xr_Dub on Mon Sep 17, 2007 2:05 am

how much where the ford wings? and where from mate?
Image Image 1/4 Mile 13.769 @ 109.57 MPH 146.8 Mph Proven
Xr_Dub
Elite Post Master
Elite Post Master
User avatar
Posts: 5503
Joined: Tue Mar 23, 2004 10:35 pm
Location: West London Baby / Ford Fiesta Xr2i 1.9 8v Turbo/ wants a Escort Cossie Next :D

Car: 1991 Ford Fiesta XR2i Turbo

Re: my project si wings r cut off new ones ready to go on 16/09

Postby fiestasiphil on Mon Sep 17, 2007 10:15 am

Xr_Dub :how much where the ford wings? and where from mate?


i got one from some1 who gave up his project for £30, the other i got from fords for £63.50 :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my project si wings r cut off new ones ready to go on 16/09

Postby fiestasiphil on Mon Sep 17, 2007 10:54 pm

new panels are in place it was so much easier using genuine ford wings than pattern ones like we used on my mk2 xr2 rep, we had to also put the bonnet on to check the gaps and then spot welding the wings in place on wednesday :)

Image

Image

Image

Image
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: project si gen ford wings in place ready for welding 17/09

Postby onslack on Fri Sep 21, 2007 9:23 am

looking good phil :Q
Image
click My sig -:- Sig made by :- xmadxmoex
onslack
Post Master
Post Master
 
Posts: 707
Joined: Sun Feb 27, 2005 6:58 pm
Location: West Sussex Drives: 2.0 16v Si
Your car: Si

Re: project si gen ford wings in place ready for welding 17/09

Postby fiestasiphil on Mon Oct 29, 2007 2:34 am

got another update here

me and my mate have been working on my si getting the engine bay sorted

first job was to remove all the rust there wasn't too much of it which was a bonus :)

Image

then my mate got the air line out to remove any bits of loose dirt off

then we panel wiped it again and then used this sticky cloth stuff (can't remember the name) to remove tiny litle bits of dirt and dust


we also done the front panel as well but the whole car will be done once 2.0 engine is back in and running


then it was primer time!

first coat of zinc primer


Image

Image

Image

we done 3 coats of primer in total

ive still gotta get the seam sealer and grind the welds down on the wings but it won't take long :)

hopfully the paint will be on in within 2 weeks time :)
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: project si gen ford wings in place ready for welding 17/09

Postby Ram on Mon Oct 29, 2007 2:48 am

:Q :Q
Image
450 bhp moonstone blue 2wd saph
2012 E250 cdi Sport convertible
Ram
Elite Post Master
Elite Post Master
 
Posts: 1361
Joined: Thu Sep 28, 2006 2:39 am
Location: oxFORDshire
Your car: Mint Mk2 Cortina 2dr Zetec

Re: project si gen ford wings in place ready for welding 17/09

Postby jayrs on Mon Oct 29, 2007 9:50 am

nice touch mate, but a couple questions.

why mask up the rubber donut in the strut tops and not remove them and also the loom clips up the sides of the inner wings, why they still there :-?
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: project si gen ford wings in place ready for welding 17/09

Postby fiestasiphil on Mon Oct 29, 2007 11:48 am

jayrs :nice touch mate, but a couple questions.

why mask up the rubber donut in the strut tops and not remove them and also the loom clips up the sides of the inner wings, why they still there :-?


the suspsension rubber we got the offside 1 out as it was already split, and i have bought a new one, the other 1 was a pain, so we left it on the car but we masked it up well and metal underneath all got primed and came up well, i know it would have been a good idea to remove it but it was in good condition and i didn't want to risk damaging it, :) the plastic clips i didn't want to risk breaking them (basically i couldn't be arsed to buy new ones) so cleaned them and thought oh well paint them :lol:
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my si project engine bays in primer

Postby jayrs on Tue Oct 30, 2007 1:46 am

fair play, the donuts sould of been easy to come out, the clips, well, there expensive and can be tricky getting out, but it dont matter, just thought i woulod ask i was expecting a reply like, i fotgot untill i had finished painting :lol: :lol:
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my si project engine bays in primer

Postby xr2ibill on Tue Oct 30, 2007 1:40 pm

Wow, liking that mate i've always wondered what the xr2i side skirts and archs would look like with si bumpers it looks awsome! Bill.
Image
xr2ibill
Newbie Poster
Newbie Poster
 
Posts: 14
Joined: Mon Oct 15, 2007 11:11 pm
Location: North wales

Re: my si project engine bays in primer

Postby fiestasiphil on Thu Nov 15, 2007 1:20 am

slight update here we have got the seams all sealed with the seam sealer and stone guarded the front panel

Image

Image

Image

and where new wings fit on too slam panel

Image

we had problems with paint reactions on the front panel which has set spraying the bay back which is annoying :x should get it completed on sunday :)

so in the mean tIme we painted the black panels that go by the heater blower and the radiator fan and have came up really nice

Image

Image

Image

garage is a mess :lol: so rear axle will be going on in a few weeks to save room


Image
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my si project seam sealed and stone guarded

Postby XRMike on Thu Nov 15, 2007 6:44 pm

Looking well Phil. :wink: :D
Image
XRMike
Elite Post Master
Elite Post Master
 
Posts: 2488
Joined: Thu Jun 09, 2005 6:05 pm
Location: North Wales Party's: All the time

Car: 1991 Ford Fiesta RS Turbo

Re: my si project seam sealed and stone guarded

Postby jayrs on Thu Nov 15, 2007 7:10 pm

looking good mate, dont forget to seal round the front part of that wing (above indicator) on the inside of the wing
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my si project seam sealed and stone guarded

Postby HCS PIMP on Thu Nov 15, 2007 7:12 pm

wow progess is fast i guesss
2.1 Went BANGGGGG now a Ghia 1800
HCS PIMP
Elite Post Master
Elite Post Master
 
Posts: 1642
Joined: Sat Nov 19, 2005 10:46 pm
Location: leeds / gt harwood

Re: my si project seam sealed and stone guarded

Postby fiestasiphil on Thu Nov 15, 2007 8:44 pm

jayrs :looking good mate, dont forget to seal round the front part of that wing (above indicator) on the inside of the wing


what bit is that? i'm not sure if ive done that or not?
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my si project engine bays in primer

Postby jayrs on Thu Nov 15, 2007 10:53 pm

Image





the tab that goes onto the front panel from the wing, you have sealed it on the out side, but seal it on the inside, your see where i mean, its where the front panel ends under the tip of the wing


Image
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my si project seam sealed and stone guarded

Postby fiestasiphil on Fri Nov 16, 2007 12:59 am

thanks for your help mate i will do that first thing on sunday when it is to be sprayed :) :D
Image
fiestasiphil
Elite Post Master
Elite Post Master
 
Posts: 1125
Joined: Tue Feb 21, 2006 10:05 am
Location: braintree essex

Re: my si project seam sealed and stone guarded

Postby jayrs on Fri Nov 16, 2007 1:41 am

cool :)
jayrs
Elite Post Master
Elite Post Master
User avatar
Posts: 31520
Joined: Mon Apr 19, 2004 10:32 pm
Location: I.O.W
Your car: FRST, XR2, ST170, ST225

Car: 1991 Ford Fiesta RS Turbo

Re: my si project seam sealed and stone guarded

Postby HCS PIMP on Fri Nov 16, 2007 9:59 am

i want my si to be done already
2.1 Went BANGGGGG now a Ghia 1800
HCS PIMP
Elite Post Master
Elite Post Master
 
Posts: 1642
Joined: Sat Nov 19, 2005 10:46 pm
Location: leeds / gt harwood

PreviousNext

cron

Twitter

The second 20th Anniversary article, a dive into the history of how the site came about is available here: https://t.co/kbCfZ4sf0R

17:44, 4th December 2021 Twitter Web App

To celebrate https://t.co/wXVkvJipaS being 20 years old this year, I've written a series of articles detailing the… https://t.co/B0vE0Y3KvP

17:42, 4th December 2021 Twitter Web App

Follow fiestaturbo.com on Twitter:
http://twitter.com/fiestaturbo/

RSS Feeds

Subscribe to the RSS feed

What is RSS?

RSS is a technology that lets you use special applications or modern browsers to notify you you when a site is updated. You can then read the updated content in that application or your browser.

To subscribe to these RSS feeds you need to copy the links above. For instructions on how to add it to the feeds you keep track of, consult the documentation of your RSS reader.