My black rs turbo fezza.... before and after shot

Post pics of your Fiesta here.

Re: my new black rs turbo project..... welding rusty bits

Postby Dave5300 on Sun May 13, 2012 2:47 pm

thanks for the comments fellas :Q really wanna get her on the road now!! ford fairs a comeing!!! :oooh:
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Re: my new black rs turbo project..... welding rusty bits

Postby Maxwell on Sun May 13, 2012 3:00 pm

Nice work Dave!! Causeway Coast fair is on 10th June. Get your car NCT'd for it! You can even come stay in mine the night before and we can travel up the next morning mate!
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Re: my new black rs turbo project..... cleaning started

Postby TIL13R on Tue May 15, 2012 4:09 pm

Dave5300 :Image

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What process was this look a great finsh.... :)
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Re: my new black rs turbo project..... welding rusty bits

Postby Dave5300 on Tue May 15, 2012 10:46 pm

its called glass peening mate, like a big sandblaster but uses fine crushed glass :)
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Re: my new black rs turbo project..... welding rusty bits

Postby TIL13R on Tue May 15, 2012 10:50 pm

Wow it looks great.. Going to have to google someone local...

Cheers

Tiller
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Re: my new black rs turbo project..... welding rusty bits

Postby Dave5300 on Tue May 15, 2012 10:55 pm

im lucky enough to have one in work :D
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Re: my new black rs turbo project..... welding rusty bits

Postby TIL13R on Tue May 15, 2012 10:59 pm

Lol... Where you based ;)
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Re: my new black rs turbo project..... welding rusty bits

Postby Dave5300 on Wed May 16, 2012 11:40 pm

i work for lufthansa technik in dublin mate :)
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Re: my new black rs turbo project..... welding rusty bits

Postby Dave5300 on Sat May 19, 2012 2:18 am

right lads being busy today with the engine, finally managed to source a piston thanks to macron over on rsownersclubireland thanks again mate :)

so got the bottom end built up new bearing and gaskets etc, genuine water pump and burton powers high pressure oil pump :)

then got the head done and torqued her down, got tired then :rolleyes: :lol:

little bit pic heavy :oooh:


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Re: my new black rs turbo project..... engine built

Postby TIL13R on Sat May 19, 2012 8:37 am

Looking good...:)
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Re: my new black rs turbo project..... engine built

Postby jonyb4 on Sat May 19, 2012 1:28 pm

good work mate, i see you cheating using a drill on them valves :devil: i done all my pinto's 8 by hand! :P
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Re: my new black rs turbo project..... engine built

Postby Dave5300 on Mon May 21, 2012 11:41 pm

been busy again, got the dash in, went for the original grey one, also got the engine in this evening, mate of mine gave me a hand, thats whos in the pics :lol: gas chap!!

spot the misses? :lol:
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:lol: all for now
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Re: my new black rs turbo project..... engine and dash in

Postby jonyb4 on Tue May 22, 2012 2:33 am

nice job mate!
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Re: my new black rs turbo project..... engine and dash in

Postby Excursion on Tue May 22, 2012 10:28 am

Good work :)
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Re: my new black rs turbo project..... engine and dash in

Postby fiestarsturboblack on Tue May 22, 2012 1:45 pm

gd progress mate, love the jack ur using :)
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Re: my new black rs turbo project..... ITS ALIVE!

Postby Dave5300 on Thu May 31, 2012 8:11 pm

just fired her up for the first time, ran sweet as a nut! illl update pics and a vid at the weeekend :D so pleased :Q
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Re: my new black rs turbo project..... ITS ALIVE!

Postby jonyb4 on Thu May 31, 2012 8:52 pm

awesome mate, you were fast!
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Re: my new black rs turbo project..... ITS ALIVE!

Postby Dave5300 on Thu May 31, 2012 10:26 pm

cheers mate, have to be, ford fairs a comeing and shes to be nct'd (mot'd) yet!
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Re: my new black rs turbo project..... ITS ALIVE!

Postby jonyb4 on Fri Jun 01, 2012 12:59 am

aww mate i cant wait to see it! you coming with jason? camping at the FF site again? :D

we'll have a gander and chin wag again, and watching dvds in the car was great llama
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Re: my new black rs turbo project..... ITS ALIVE!

Postby cossiemark on Fri Jun 01, 2012 6:42 pm

Liking this keep up the good work :D
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Re: my new black rs turbo project..... ITS ALIVE!

Postby Spunkymonkey on Fri Jun 01, 2012 8:20 pm

Keep it up horsebox!!! Its getting closer!!!
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Re: my new black rs turbo project..... ITS ALIVE!

Postby iemke on Sat Jun 02, 2012 10:57 am

Nice build mate keep up the good work. Also liking the little white glanza poking it's head round the corner :lol: I've got one but mines in a bit of a rough state :( can't wait to see the rest of the progress
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Re: my new black rs turbo project..... ITS ALIVE!

Postby Dave5300 on Tue Jun 05, 2012 11:57 pm

alright chaps finally got pics up, started putting back in the interior and started polishing up bits of the body, and of coarse the video of the first start!! ignore the filthy cam cover thats just my spare untill the paint on my proper one cures ha :D

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Re: my new black rs turbo project..... ITS ALIVE!

Postby jonyb4 on Wed Jun 06, 2012 12:16 am

good stuff, sound sweet as a nut, glad things are looking good with her
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Re: my new black rs turbo project..... ITS ALIVE!

Postby Dave5300 on Wed Jun 06, 2012 12:49 am

cheers mate, cant wait to drive her as ive only done like 4 miles in her :lol:
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Re: my new black rs turbo project..... few more engine pics

Postby Dave5300 on Sun Jun 10, 2012 10:24 pm

engines nearly done now bar needing a new fuel line, and a slight airlock needs bleeding, then theres alot of polishing to do :) as for the rest of the car, the poxy alarm is playing havok with the drivers door and the idle control valve isnt controling the idle :rolleyes: :lol: other than that its all good :)


before i started
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and how she is nearly finished
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Re: my new black rs turbo project..... few more engine pics

Postby rsturbonutter on Sun Jun 10, 2012 10:30 pm

Thats alot of fluid in the header mate hope your going to drain some out. Still having no joy with the idle then.
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Re: my new black rs turbo project..... few more engine pics

Postby Dave5300 on Sun Jun 10, 2012 10:52 pm

of coarse mate, as said in last post theres still a bit of an airlock so not finished yet ha, yeah the idle is wrecking my head now, bearly ticking over keeps stalling :x
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Re: my new black rs turbo project..... few more engine pics

Postby TIL13R on Mon Jun 11, 2012 12:00 pm

Coming together well mate... :)
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Re: my new black rs turbo project..... few more engine pics

Postby Maxwell on Mon Jun 11, 2012 12:06 pm

Spray a lot of wd40 inside the iscv and encourage the spring with a screwdriver. Lash it with brake cleaner, blow it with an airline and try it. If its still the same, check the wiring of the crank postion sensor and check the throttle position sensor as well!
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Re: my new black rs turbo project..... few more engine pics

Postby Dave5300 on Mon Jun 11, 2012 6:11 pm

Maxwell :Spray a lot of wd40 inside the iscv and encourage the spring with a screwdriver. Lash it with brake cleaner, blow it with an airline and try it. If its still the same, check the wiring of the crank postion sensor and check the throttle position sensor as well!



i cleaned the control valve when i had the inlet out mate, had her dipped up in work so its as good as new, i think its the servo part thats at fault?
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Re: my new black rs turbo project..... few more engine pics

Postby jonyb4 on Tue Jun 12, 2012 1:15 am

sometimes the iscv is knackered as the solenoid breaks down and doesnt work right, nothing you can do about it then, it will need replacing


but tbh i dont think it alone would cause it to stall clogged or faulty
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Re: my new black rs turbo project..... few more engine pics

Postby fiestarsturboblack on Tue Jun 12, 2012 1:47 pm

also try the map sensor too mate,
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Re: my new black rs turbo project..... not gonna make ford fair

Postby Dave5300 on Mon Jul 02, 2012 7:35 pm

shes not going to be ready im afraid lads, im gonna be heading over to ford fair in the daily instead, i have done a few bits to the daily to get her ready tho :) pics of the daily in the appropriate section :thumbsup:
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Re: my new black rs turbo project..... not gonna make ford fair

Postby Dave5300 on Mon Sep 10, 2012 11:25 pm

2 months its long over due an update, been slowly chipping away at it and collecting parts, made full use of the drive over to ford fair and got a really good nick steering wheel as mine was knackered from a steering lock that used to be used by the previous owner, 2 brand new vibratecnik engine mounts, made some difference!! a full moongoose system, a brand new drivers side front amber indicator lense, a few replacement rear arb brackets, an 82 degree thermostat, a brand new rs turbo sticker for the back, some b pillar covers as mine were missing, a new light and battery for the key fob and of course some fast ford t shirts, i also got some red rs mudflaps and some genuine ford wind deflectors, think thats all the bits from ford fair :) then on saturday just gone i drove down the country and got a full mint set of green stripes, a stage 1 airtec alloy rad with slimline fan and a good set of red ht leads, think thats all the parts ive lined up ready to go, ive still to get the few panels sprayed up but thats all down to funds at the monent, anyways heres a few pics :) comments welcome as always

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all for now :)
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