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My XR2i and Zetec S projects - UPDATE 25/11/11 : Member's Gallery | Fiesta Forums

My XR2i and Zetec S projects - UPDATE 25/11/11

Post pics of your Fiesta here.

My XR2i and Zetec S projects - UPDATE 25/11/11

Postby sikora on Mon Jun 15, 2009 11:59 pm

Finally bought myself an XR2i :aviator:

52k on the clock and a solid floor. bodywork needs touching up in a few places but it'll give me something to tinker with over summer

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And yes, the mudflaps are going :lol:
Last edited by sikora on Sat Nov 26, 2011 12:58 am, edited 5 times in total.
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Re: My XR2i

Postby slaney21 on Tue Jun 16, 2009 12:41 am

was just about to comment on those flaps :lol:

looks like a nice clean motor you have picked up there :Q
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Re: My XR2i

Postby sikora on Tue Jun 16, 2009 12:50 am

Its a little untidy close up. I originally turned it down after viewing it but went back and bought it today.

It'll be driven for a week to discover any niggles it has, then taken off the road for a bit of work over the summer

Already discovered an annoying tapping noise coming from the drivers door/inner wing area when driven at high speeds
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Re: My XR2i

Postby jayrs on Tue Jun 16, 2009 8:22 pm

dont look a bad motor that mate, as long as the main bits are solid that what matters, extranl body can be touched up
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Re: My XR2i

Postby Ratspeed on Tue Jun 16, 2009 8:39 pm

Looks quite nice in the piccys bud :)

Best colour choice too :wink:
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Re: My XR2i

Postby Dave G fsi on Tue Jun 16, 2009 10:44 pm

looks really nice mate, good find! :Q
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Re: My XR2i

Postby Dazza on Tue Jun 16, 2009 11:35 pm

Yikes that was quick!

Looks good dan, good find!
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Re: My XR2i

Postby M1K3Y_B on Wed Jun 17, 2009 9:20 am

Don't look too bad :)

So glad those flaps are going, they are awful :lol:

It definately needs some blues :wink:
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Re: My XR2i

Postby sikora on Fri Jun 19, 2009 10:19 pm

Thanks for the comments :)

Started on the interior today. Footwells are quite moist under the botton layer of matting. Cut out what i can so it can dry. Small amount of rot on the passenger side seat mounting point. Some on drivers side too but not as bad.

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Oh and some on the rear suspension

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Re: My XR2i

Postby jayrs on Fri Jun 19, 2009 10:56 pm

floors in the normal place.

as for that rear spring cup, ive never seen one rusted through like that :oooh:
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Re: My XR2i

Postby sikora on Mon Jun 22, 2009 9:04 pm

Popped to the scrappy today and got myself some bits of floorpan:

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Spotted this too :wink: :

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Back at home, i dropped the fuel tank, cleaned it up and gave it a lick of paint:

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What a horrible job that was to remove. First rear bolt came undone fine, thought to myself "whats all the fuss about with these bolts?" Then the second bolt went on me - passenger side too so i couldn't see what i was doing with the spanner holding the broken nut on the top :rolleyes: The "quick release" fuel coupling was far from quick to release either
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Re: My XR2i

Postby sikora on Mon Jun 22, 2009 9:09 pm

Started on the underseal too. Heatgun is a very slow process so out came the angle grinder with wire brush head

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Candy floss!

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Loads of little bits to still to do under the boot. Might look at removing the rest of the exhaust and the rear beam this week
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Re: My XR2i

Postby jayrs on Mon Jun 22, 2009 9:22 pm

nice one with the bits of floor mate, will be easier to do now.
what they charge for them 2 bits? just remember not to use the old number from the scrap car mate :lol:

the quick release fittings on the fuel lines are spot on mate, you just got to take the covers off to get to the little tab :wink:
i say covers, if you had the "ford tool" you slip it in and job done, if not, break the covers off, and when refitting twist a bit of wire round the fitting to keep the push fitting out.

anyhow, its coming alone nice mate
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Re: My XR2i

Postby sikora on Mon Jun 22, 2009 9:31 pm

jayrs :nice one with the bits of floor mate, will be easier to do now.
what they charge for them 2 bits? just remember not to use the old number from the scrap car mate :lol:

the quick release fittings on the fuel lines are spot on mate, you just got to take the covers off to get to the little tab :wink:
i say covers, if you had the "ford tool" you slip it in and job done, if not, break the covers off, and when refitting twist a bit of wire round the fitting to keep the push fitting out.

anyhow, its coming alone nice mate



£10 for the plates which included them moving the car for me. Cut them out myself with an angle grinder. My VIN plate is quite rusty underneath so i may have to weld it on top of the clean one - that'll look good if i ever come to sell the car :lol:

I remember reading on here about breaking the white tab off the fuel quick release but i struggled to get it to actually release. Wasn't helped by eye full of rust as i wiggled the pipes :rolleyes:
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Re: My XR2i

Postby jayrs on Mon Jun 22, 2009 9:46 pm

sikora :
jayrs :nice one with the bits of floor mate, will be easier to do now.
what they charge for them 2 bits? just remember not to use the old number from the scrap car mate :lol:

the quick release fittings on the fuel lines are spot on mate, you just got to take the covers off to get to the little tab :wink:
i say covers, if you had the "ford tool" you slip it in and job done, if not, break the covers off, and when refitting twist a bit of wire round the fitting to keep the push fitting out.

anyhow, its coming alone nice mate



£10 for the plates which included them moving the car for me. Cut them out myself with an angle grinder. My VIN plate is quite rusty underneath so i may have to weld it on top of the clean one - that'll look good if i ever come to sell the car :lol:

I remember reading on here about breaking the white tab off the fuel quick release but i struggled to get it to actually release. Wasn't helped by eye full of rust as i wiggled the pipes :rolleyes:


thats a good price mate.
i would keep the bit of floor you cut out, and get a pic of the floor before, during and after, then you can back up the reasons as to why should anyone ask, not that they prob will, but after all, if its rusty its rusty.

when you break the covers off, push the pipe in a bit as if your pushing it back on, then hold the ring around the pipe against the fitting and slide it off, its easy once you have done it once you know how to do it
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Re: My XR2i

Postby sikora on Sat Aug 08, 2009 9:13 pm

Busy day today. Scabby bootlid removed and new one fitted . Had hoped to re fit the standard black spoiler but the RS one has been bonded on :(

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Bumpers off too. Pretty tidy underneath rustwise, although i did find this:

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I knew it'd had a slight bump on the front and that the n/s wing had been replaced, but, well thats a mess

Tidy rear panel:

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And finally we towed it (due to no fuel tank) up some ramps so i can start on removing the rear beam and finish stripping the old underseal off

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Hope to get the beam off tomorrow, bushes removed and all painted up ready for the poly bushes and anti roll bar
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Re: My XR2i

Postby EUFez on Sat Aug 08, 2009 9:25 pm

sikora :
Bumpers off too. Pretty tidy underneath rustwise, although i did find this:

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Jesus Mary and Joseph, what is that all about? :oooh: :lol:

Looks tidy mate, glad the mudflaps have gone!
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Re: My XR2i

Postby jayrs on Sat Aug 08, 2009 9:47 pm

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OMG!

that is bodge-tastic :o
bet its a pattern part wing and thats the only way they could get it fitting right!

please tell me you are going to put this bodge right????
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Re: My XR2i

Postby sikora on Mon Aug 10, 2009 9:18 am

Yeah it'll be sorted in good time.

Took the skirts off to check the sills. n/s is solid, although the o/s isn't

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Is there a drainage pipe that goes through this sill? I'm sure i read that somewhere on this site before
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Re: My XR2i

Postby sikora on Mon Aug 10, 2009 3:25 pm

Just picked up some Flo-Flex poly bushes. 2x Rear beam bushes, 2x front ARB bushes and 4x rear ARB bushes

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£35 for the lot

If anyones interested, they should be making some front wishbone bushes in the next 3-4 weeks

http://www.floflex.com
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Re: My XR2i

Postby jayrs on Mon Aug 10, 2009 8:06 pm

damn that silss bad mate.
there is drain pipes from the sunroof that drain water into the sill, one in front and one behind the door shut, if that makes sense (A and B piller)
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Re: My XR2i

Postby slaney21 on Mon Aug 10, 2009 8:14 pm

those bushes. are they selling them for that price on that site for a while?

wouldnt mind some :)
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Re: My XR2i

Postby sikora on Mon Aug 10, 2009 9:45 pm

slaney21 :those bushes. are they selling them for that price on that site for a while?

wouldnt mind some :)



It did work out a few quid more buying them from their shop. I worked it out nearer £30 online
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Re: My XR2i

Postby sikora on Tue Aug 11, 2009 1:40 pm

Problems

Found some major rust today

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The first pic has my most concern. Are inner wings available as replacement panels? Would save me time trying to fabricate something
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Re: My XR2i

Postby Dazza on Tue Aug 11, 2009 2:41 pm

Just plate it mate, common areas to go - Mine has it and Im going to pop a plate on it
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Re: My XR2i

Postby sikora on Sun Sep 13, 2009 10:27 pm

Not done much to the XR recently. My fund was greatly reduced by the purchase of Green Day concert tickets too :lol:
However i picked up a 3" Magnex cat back exhaust from a member on here

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Got a a pair of 16v door looms and multiplugs too as i'd like to try and relocate the window switches to the doors. Just a case of finding a pair of door pockets with the switch holes but in light grey. Will also need another set of 16v door multiplugs so i can add extra pins to the ones i've got

Made a start on making my lower arms camber adjustable too. Flo Flex should have some front bushes made by now so i'll get them ordered soon and then i can remove the rubber ones and seam weld the arms.

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We'll hopefully have the shotblaster set up in work soon so i can get the subframes, S brace and ARBs, along with the lower arms blasted ready for painting - maybe even powdercoated if the price is reasonable
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Re: My XR2i

Postby sikora on Sat Jan 09, 2010 7:16 pm

Time for an update!

Not alot of work done as such due to not being able to get up to the car with this damn weather. Had started cutting out some of the rot on the inner arch and footwells.

Got quite a few parts picked up recently though:

15" Escort GTi alloys

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Si ream beam with new brake shoes, cylinders and braided hoses

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Polybushed arms. will remove the bushes to put in my adjustable arms

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New front panel, wings and sills. Didn't think to check if they were mk3 or mk3.5 wings though, so might cause a problem using standard side repeaters :( Anyone know if the front panels are mk3/mk3.5 specific too?

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My stock seems to be building up now :lol:

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Re: My XR2i

Postby knuckles on Sat Jan 09, 2010 7:35 pm

front panels are all the same

take a pic of the repeater holes and i tell ya what type they will take

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Re: My XR2i

Postby sikora on Sat Jan 09, 2010 8:42 pm

Definatley not the same shape hole as in the picture of the wings you put up in your project thread.
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Re: My XR2i

Postby heeman10 on Sat Jan 09, 2010 11:43 pm

Needs better mirrors.
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Re: My XR2i

Postby knuckles on Sat Jan 09, 2010 11:55 pm

heeman10 :Needs better mirrors.


agreed :)

you have mk3.5 wings then fella - rounded lamps fit them
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Re: My XR2i

Postby sikora on Sun Jan 24, 2010 9:03 pm

Bought some G Max shocks and springs from someone on here.

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Cleaned up and after a lick of paint. Needs another good coat as this spray paint is quite thin.

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Decided to repaint the fuel tank as well. I didn't have my grinder when i first painted it so didn't prep it very well. Few months outside and it'd started to rust again. Subframe and crossmember have also been stripped back, treated with rust convertor and painted

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Re: My XR2i

Postby sikora on Thu Feb 11, 2010 9:03 pm

Bit of a change of plan with this. Was planning on doing the welding and underseal, then put it on the road in about a month, mainly because i miss driving a car. However it makes sense to do all the bodywork and get it painted while its already in bits, rather than have to strip it again in the future.

Going to clear the garage where i've been painting in so i can fit the car in there. Should be enough room to work in it in there
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Re: My XR2i

Postby Dave G fsi on Thu Feb 11, 2010 9:05 pm

Sounds good mate!

painted parts look good too :aviator:
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Re: My XR2i

Postby AW3K on Thu Feb 11, 2010 11:48 pm

good progress mate, the rot on this is nearly as bad as mine, i had to fabricate the entre floor and lower arm mount point on mine. its in here somewhere aw3k's xr2i thread


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