Pro-Alloy front mounted intercooler has arrived :D

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Pro-Alloy front mounted intercooler has arrived :D

Postby andyhardy on Tue Oct 26, 2004 10:02 pm

Hey guys,

Just had some good financial news and now have some money lined up to finish the turbo :D

On the shopping list for tomorrow:

- Pro Alloy front mount single pass intercooler kit
- .48 or .63 T3 exhaust housing
- ACT gauge
- booking it into Grove to get setup :)

Hoping for about 250bhp but we'll have to wait and see :)

Sorry - I've almost wet myself in anticipation of driving it 'properly' again :D

Cheers,

Andy
Last edited by andyhardy on Thu Nov 04, 2004 7:13 pm, edited 2 times in total.
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Postby Tomdom on Tue Oct 26, 2004 10:09 pm

good stuff mate :D :D

happy for ya, now dont you just wish you did break it :P :wink:
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Postby Smo on Tue Oct 26, 2004 10:17 pm

Wicked stuff, Andy :D
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Postby MotorcyclesFish on Wed Oct 27, 2004 12:05 am

What you don't know is that one of your core plugs has begun to fail from the temperatures in storage and some localised rust buildup. When you drive the car it will go to fail but the deposits will create a small crack spraying water over the coil pack, causing it to short and the 125kV pulse to arc down to the fuel line and blow your car up in spectacular fashion...

...or was that final destination? :lol: :lol:

Don't hurt me!
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Postby andyhardy on Wed Oct 27, 2004 12:14 am

MotorcyclesFish :What you don't know is that one of your core plugs has begun to fail from the temperatures in storage and some localised rust buildup. When you drive the car it will go to fail but the deposits will create a small crack spraying water over the coil pack, causing it to short and the 125kV pulse to arc down to the fuel line and blow your car up in spectacular fashion...

...or was that final destination? :lol: :lol:

Don't hurt me!


[vader]I find your lack of faith disturbing[/vader] :lol:
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Postby MotorcyclesFish on Wed Oct 27, 2004 12:15 am

*chokes*
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Postby ianFRST on Wed Oct 27, 2004 10:49 am

do you find all that in ann summers? :-? :lol: :P
No longer a FRST owner, or even a Fiesta owner :(
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Postby ~Vix~ on Wed Oct 27, 2004 10:57 am

nice one :D
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Postby t2rst on Wed Oct 27, 2004 11:07 am

nice one andy glad to hear it

see if you had of sold it where would you be now :D
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Postby mrviper on Thu Oct 28, 2004 12:18 am

sounds good mate

where is this grove located im looking for a tuner to setup my omex ecu
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Postby andyhardy on Thu Oct 28, 2004 12:24 am

Grove Garage are in Hornchurch, Essex (basically North East London).

Grove Garage

Thanks guys - didn't get round to ordering the stuff today as I was too engrossed in getting the install in my car finished.

I'll be ordering it tomorrow :)

Cheers,

Andy
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Postby ~S1~ on Thu Oct 28, 2004 7:50 am

The Pro-Alloy single pass intercooler, is that something Ahmed has recommended as I know he isnt too keen on the twin pass ones. Been considering one for mine. How much was it?
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Postby jdfiesta on Thu Oct 28, 2004 8:53 am

wicked stuff andy mate
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Postby TIL13R on Thu Oct 28, 2004 12:26 pm

Top Blokes @ grove garage! :D :D

any problems they will sort it out! :wink: :wink:
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Postby andyhardy on Thu Oct 28, 2004 12:32 pm

S1 :The Pro-Alloy single pass intercooler, is that something Ahmed has recommended as I know he isnt too keen on the twin pass ones. Been considering one for mine. How much was it?


Hi mate,

He recommended a particular type of intercooler and then said to look at Pro Alloy ones to see what type of core they use. I originally planned to find out a core design that obviously worked and was going to get Serck or someone similar to make me an intercooler to my own spec. But then when looking at the Pro-Alloy website about a month or so ago I noticed that they were about to launch a front mount intercooler kit so i thought I'd wait and see what it was like (noticing that it was single pass).

So yes and no in a way - as for price, it's alot! (£380 + VAT :aaah: ).

Cheers,

Andy
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Postby MAD_Adamski on Thu Oct 28, 2004 12:40 pm

or u could have a special one made up for £250 by a top company....... :wink: :wink: enough said for now :P
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Postby xrsi on Thu Oct 28, 2004 12:54 pm

adamski frst :or u could have a special one made up for £250 by a top company....... :wink: :wink: enough said for now :P


part from you wont tell me who so i could get a cossie one modded by them :cry: :P
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Postby ~Tony~ on Thu Oct 28, 2004 1:05 pm

dude p0rn is missing from the shopping list other than that its all good. let us know how it goes mate :D

and......... i want a ride :D
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Postby Chris 2i on Thu Oct 28, 2004 1:06 pm

good stuff, glad to hear things are looking up :)
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Re: Shopping list for tomorrow :D

Postby andyhardy on Thu Oct 28, 2004 2:46 pm

andyhardy :
- Pro Alloy front mount single pass intercooler kit - check :)

- .48 or .63 T3 exhaust housing - pass, Turbo Technics are pretty slack on the phones so am looking to buy from somewhere that can actually help me rather than say they'll call me back and then don't bother - anybody know of a good place to buy a .48 or .63 exhaust housing for an ERST T3 turbo? I'm not talking about somewhere that sells secondhand as I don't want to have to do secret handshakes, say the password and then knock 3 times on some backstreet garage door to pick the wrong one up :p :lol:

- ACT gauge - R&B Motorsport - check

- booking it into Grove to get setup :) - will do that once I've secured all of the parts :)

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Postby ~Tony~ on Thu Oct 28, 2004 8:13 pm

like a sodding kid in a sweet shop now hes got money again.
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Postby andyhardy on Thu Oct 28, 2004 8:22 pm

:lol:

Not exactly - alot of this is being (part) funded by the sale of some of the bits on the car at the moment :)

It's quite important to me that the businesses show-car actually goes along, and it doesn't at the moment! :)

Anyone else know a good source of T3 exhaust housings (.48 or .63)?

Cheers,

Andy
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Postby TomRS1800 on Thu Oct 28, 2004 8:26 pm

A good stuff Andy glad to hear that plans are back in action..maybe this means yiu could come to the party after all? :D
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Postby ~Tony~ on Thu Oct 28, 2004 8:51 pm

fair point :D good stuff mate cant wait till its up and running
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Postby andyhardy on Thu Nov 04, 2004 5:45 pm

Hey guys, the Pro Alloy front mount intercooler arrived today.

Image

It's very nicely constructed with clean welding and it comes with all the kit you'll need to fit it up, including a Spal slimline fan to replace the standard FRST one, silicon hoses, jubilee clips and mounting screws. It also has alloy pipework for connecting the IC up.

The tanks on either end are nicely angled and are arranged so that the flow pattern is top to bottom and the intercooler core uses a single pass arrangement. This allows the air passing through the IC to be kept at a higher speed whilst still getting the desired cooling effect that the core should bring :)

You'll notice in the pile of bits there that there's a .48 T3 exhaust housing which is due to go onto the car very soon along with an XR2i radiator with correct Samco hoses :D (thanks to TonyBlackFRST :)) - this should allow the T3 to 'breathe' properly :D

Cheers,

Andy
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Postby andyhardy on Thu Nov 04, 2004 8:59 pm

boink!
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Postby Richard_xr2i1800 on Thu Nov 04, 2004 9:12 pm

very nice mate should make a nice difference do u have a pic of that intercooler fitted to a car is it the same size as the grs one

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Postby jonosi on Thu Nov 04, 2004 10:53 pm

andyhardy :Hey guys, the Pro Alloy front mount intercooler arrived today.

Image

It's very nicely constructed with clean welding and it comes with all the kit you'll need to fit it up, including a Spal slimline fan to replace the standard FRST one, silicon hoses, jubilee clips and mounting screws. It also has alloy pipework for connecting the IC up.

The tanks on either end are nicely angled and are arranged so that the flow pattern is top to bottom and the intercooler core uses a single pass arrangement. This allows the air passing through the IC to be kept at a higher speed whilst still getting the desired cooling effect that the core should bring :)

You'll notice in the pile of bits there that there's a .48 T3 exhaust housing which is due to go onto the car very soon along with an XR2i radiator with correct Samco hoses :D (thanks to TonyBlackFRST :)) - this should allow the T3 to 'breathe' properly :D

Cheers,

Andy


looks quality stuff, wonder if i could use this i/c on my car.
get some pics up when its fitted should look great
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Postby GavStyli on Thu Nov 04, 2004 11:11 pm

looks quality, will be interesting to see how it performs on your setup andy.
dont forget to chop your bumper to get more air to it, pointtless having a big intercooler behind the bumper :bonkers:
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Postby heeman10 on Thu Nov 04, 2004 11:36 pm

jono - I'm sure you could use it. Pro Alloy developed this cooler to be used as a direct bolt on for the FRST, with all necessary piping for T3-converted engines. It uses a vertical core as opposed to the usual horizontally-cored coolers, which allows single pass cooling as opposed to twin-pass which can hinder air flow. Pro Alloy boasted this cooler was vastly superior to all twin-pass coolers, on charge temps and lag, but I've since heard that due to the short length of the cores (top to bottom) the cooling effect isn't as good as a long horizontal cores. I daresay the proof will be in Mr Andy's pudding! :D They bolt straight on with no mods, a present trend with all the better alloy fabrication companies :)
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Postby ~S1~ on Thu Nov 04, 2004 11:37 pm

Interesting. I assumed with a single pass that entry & exit would be at opposite ends of the core, much the same way as a radiator, to ensure the Charge air takes the longest path through the intercooler. Can you do some more comprehensive pics of it please Andy?
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Postby heeman10 on Thu Nov 04, 2004 11:45 pm

Paul - The reason they took a while to develop it was so that the original port positions could be retained while using single pass cores, hence the vertical cores :)
Some pics:
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Postby Tomdom on Fri Nov 05, 2004 12:00 am

cool :D

just one thing though sorry mate... i dont think you will be able to use the 2i samcos for your rad, as the 2i rad cant sit in its normal position (its too big :D ) as shown below

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is that how you will have your cooler like the black one posted by james?
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Postby andyhardy on Fri Nov 05, 2004 12:04 am

Could you help us out with what hoses I'd need please Tom?

Thanks for the heads up mate - I did have my doubts!

Cheers,

Andy
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Postby Tomdom on Fri Nov 05, 2004 12:12 am

yeah no worries mate, shame that though :(

basically as far as i can remeber the 2i rad fitted by ford used to sit bang in the middle so used to bascilly fill it so theres no way your getting boost hoses pass the side (like in my picture)

unless you move the rad towards the offside of the car (like i have done)

ial try and get some better pics for you or if not pop over some time if youre in the area :)
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