project "JPH" 2.1 ZT 358bhp-365ftlb

Post pics of your Fiesta here.

Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby knuckles on Fri Jun 18, 2010 5:10 pm

did u go for mk3.5 hubs or mk3 ?

really like how the underseal came out. amazing how the use of a air line makes all the difference.
Excellent work :)
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby RS rob on Fri Jun 18, 2010 6:20 pm

mk3.5 hubs clark as thats what my fiesta is

yeah the underseal is 3m stone chip which is thinned a little so its not too thick
gives you that mottled effect with protection

proper chuffed with it :Q
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby FRSJON on Fri Jun 18, 2010 6:20 pm

was a big fan of the blue paint but you cant beat red!!!! good lad :lol: awesome work . :Q :Q :Q
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby Excursion on Sat Jun 19, 2010 12:05 pm

Proper job.

FYI the door hinges have a nylon insert in the end of them which acts as a guide and cushion for the door to swing on. It looks like they're missing from your welded hinges...
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby Sphinx on Sat Jun 19, 2010 2:26 pm

:aviator: Still blown away by this :D
You (and others probably) are going to hate me when I say this though...I'd have loved it more in a nice metallic colour :oooh: but it'd be boring if we all agreed wouldn't it :wink:
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby RS rob on Sat Jun 19, 2010 7:48 pm

Excursion :Proper job.

FYI the door hinges have a nylon insert in the end of them which acts as a guide and cushion for the door to swing on. It looks like they're missing from your welded hinges...


i'll look back over this, cheers
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby RS rob on Sat Jun 19, 2010 7:51 pm

Sphinx ::aviator: Still blown away by this :D
You (and others probably) are going to hate me when I say this though...I'd have loved it more in a nice metallic colour :oooh: but it'd be boring if we all agreed wouldn't it :wink:


just wanted to do something different for myself

its being painted and laquered, left to air dry in the booth with extractors on (lets the paint settle flat rather having a orange peel effect)
then after a week its going to be hand flatted back
then another two coats of laquer

really should be a mega deep finish :D
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby beanyfrst on Sat Jun 19, 2010 8:03 pm

What a fantastic thread this is. Looks absolutly stunning !! :o
Has bought my Fiesta RS Turbo back, Needs a lot of TLC
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby Ratspeed on Sat Jun 19, 2010 9:19 pm

I am absolutely in awe mate!

:oooh:

Brilliant
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby niracka on Sun Jun 20, 2010 8:29 pm

I want one :)

Looks great man. Loving the red.
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby RS rob on Thu Jun 24, 2010 8:43 pm

well after the shell was painted inside,
the next morning i covered it over with paper, to stop general bodyshop dust getting on top of it
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a picture of the underneath all finished
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new rear 1/4 glass seals,
so now have all new seals for the car
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the engine bay has had a quick prep and all seams which need sealing up have had a guide coat of green spot primer
before the final prep can happen
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holes drilled for the front strut brace
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to make sure theres plenty of room for the intercooler and rad setup
there was a small lip on the front panel support (highlighted with the red arrow)
so grinded this off and made it smooth to touch
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Re: Diary of "JPH" 2.1 ZT ( updated 24/6/10)

Postby jimmyesh on Thu Jun 24, 2010 9:13 pm

Top work going on there, can't wait to see this complete :)
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Re: Diary of "JPH" 2.1 ZT ( updated paint + more 18/6/10)

Postby Excursion on Mon Jun 28, 2010 1:17 pm

Excursion :FYI the door hinges have a nylon insert in the end of them which acts as a guide and cushion for the door to swing on. It looks like they're missing from your welded hinges...


Ignore this, it's not true. The bushes are in fact soft metal and are an integral (pressed in) part of the door. Sorry :D
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Re: Diary of "JPH" 2.1 ZT ( updated 24/6/10)

Postby jonyb4 on Mon Jun 28, 2010 7:45 pm

underside looks awsome, will be nice to see the ay done too

clever to do the rilling/cutting now, not to mess up the new paint :wink:
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Re: Diary of "JPH" 2.1 ZT ( updated 24/6/10)

Postby RS rob on Mon Jul 05, 2010 1:03 am

ok been buying more parts

after sourcing a rear bumper only when i got it home
i realised it had been trimmed far too much
so i got hold of a new one


old one on the left, new on the right
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i better look of the new one
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brand new tailgate
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the engine bay sealing is more or less done,
its alot more important to do a good job in the engine bay,
as i'd rather avoid any future waterleaks
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even sealed non important bits, with paint over the top
it will all look much better and easier to keep clean
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around the hinges all sealed up
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under the scuttle panel has been done aswell
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Re: Diary of "JPH" 2.1 ZT ( updated 4/7/10)

Postby Excursion on Mon Jul 05, 2010 9:44 am

Great work, I bet you're itching to see this in paint :D
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Re: Diary of "JPH" 2.1 ZT ( updated 4/7/10)

Postby FRSJON on Mon Jul 05, 2010 9:08 pm

Excursion :Great work, I bet you're itching to see this in paint :D

i know i am :lol: great work rob :Q
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Re: Diary of "JPH" 2.1 ZT ( updated 4/7/10)

Postby RS rob on Thu Jul 08, 2010 7:16 pm

well its time to take the fiesta off the car spit,
so the next idea
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should bring the car down to a better level to be painted, plus easy to move around!
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all new bits to change over to manual clutch rachet adjustment
should help with the 4-paddle clutch
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as my plans have grown for the engine, which has been all built up ready ages ago at ian howells
i'm going for one of his inlet manifolds, pectel t2 ford motorsport ecu, also ian has played around with my new turbo aswell

so with the new plans a better map sensor is needed,
so gone for a new cossie 3bar map sensor
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Re: Diary of "JPH" 2.1 ZT ( updated 8/7/10)

Postby RS rob on Fri Jul 09, 2010 7:32 am

heres the fiesta on her new wheels ready for a final prep
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when the rear spit was extended to bolt inside the rear chassis legs from the rear panel
two holes were cut, so welded a plate and sealed up
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engine bay after being prepped with various grade sanding discs
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andrew finishing off the final prep
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in the spray booth after all dust being blown off and masking from inside began
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even the sunroof is done from inside to make sure everything gets good coverage
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here she is ready for the morning, where she'll have a few tack rags before the final wet primer will be applied
the floor underneath has been covered up to stop overspray aswell
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a closer look at leaving the outer side of the sill out for painting
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Re: Diary of "JPH" 2.1 ZT ( updated in the spray booth 9/7/10)

Postby andymcd on Fri Jul 09, 2010 7:38 pm

rob you've got way to much money :lol: have you's got a sprace job there?lol, i love the way you've done every thing :Q take my hat of to you,
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Re: Diary of "JPH" 2.1 ZT ( updated in the spray booth 9/7/10)

Postby RS rob on Fri Jul 09, 2010 7:45 pm

andymcd :rob you've got way to much money :lol: have you's got a sprace job there?lol, i love the way you've done every thing :Q take my hat of to you,


thanks andy,
that sig of yours is bloody massive mate,
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Re: Diary of "JPH" 2.1 ZT ( updated in the spray booth 9/7/10)

Postby RS rob on Fri Jul 09, 2010 8:26 pm

ok some pictures i've been looking forward to taking for quite some time,
it finally looks worth all the hard work, NO REGRETS


heres the combination mix for ferrari rosso corsa red before it gets stirred
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it was painted with base and one coat of laquer then baked, then hand flatted back before having another two coats of laquer

a massive thanks to the paint team in work, as they did the final prep and adrian did the paintwork today!
they've really outdone themselves today in my eyes

i'll leave the picture say the rest

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the engine bay really does it for me
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby FRSJON on Fri Jul 09, 2010 9:01 pm

looks paerfect rob,a nice clean canvas to start covering with hardcore parts ! the build up is the part ive been waiting for :Q
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby RS rob on Fri Jul 09, 2010 9:13 pm

thanks jon i'm mega chuffed with it!!!
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby jonboisescort on Fri Jul 09, 2010 9:22 pm

very very nice :Q :Q

alot of hard work gone into it so far

well done mate :D
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby jimmyesh on Fri Jul 09, 2010 9:49 pm

Looking amazing, some serious graft going into this :aviator:
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby jonyb4 on Fri Jul 09, 2010 11:21 pm

lovely finish, and its not even done
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby Smo on Fri Jul 09, 2010 11:33 pm

Beautiful :)
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby knuckles on Fri Jul 09, 2010 11:48 pm

pure excellence

im sure your grin must be huge rob :P
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby Sphinx on Sat Jul 10, 2010 10:23 am

Superb! :aviator:
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby andymcd on Sat Jul 10, 2010 12:09 pm

ure stunning rob :D :D :D :D :Q what type lacquer did you use? :D just seen my sig :lol:
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby heeman10 on Sat Jul 10, 2010 5:50 pm

Bloody hell Rob, I've just flicked through the last handful of pages to see how you're getting on. I bet you had goose bumps galore when you walked into the booth and saw it looking like that! :D I bet that'll feel lovvvely to the touch once it's all polished and waxed up! Fantastic project matey, she's a beaut :)
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby HCS PIMP on Sun Jul 11, 2010 8:08 pm

gr8 work mate nice to see a fezza in fresh paint :D
2.1 Went BANGGGGG now a Ghia 1800
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby knuckles on Sun Jul 11, 2010 10:02 pm

dont scratch it fitting the engine and gearbox :wink: :lol:

wear fluffy clothes with no zips :D
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Re: Diary of "JPH" 2.1 ZT (shell is painted 9/7/10)

Postby RS rob on Sun Jul 11, 2010 10:45 pm

knuckles :dont scratch it fitting the engine and gearbox :wink: :lol:

wear fluffy clothes with no zips :D


well with the 2 post lift in work, engine crane etc
it should be ok, not gonna rush it lol
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