ProTech 4-2-1 Exhaust Manifold

CVH and Zetec tuning, suspension and braking mods.

ProTech 4-2-1 Exhaust Manifold

Postby Smo on Mon Dec 18, 2006 11:42 pm

Anyone had any experience of these?

http://cgi.ebay.co.uk/Ford-Escort-Zetec ... dZViewItem

Obviously for an Escort, but I can't see it would take much to alter it for a Fiesta system.

:)
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Postby freak power on Mon Dec 18, 2006 11:45 pm

To many bends for a good flow but will be good for fast road
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby Smo on Mon Dec 18, 2006 11:53 pm

Hmm... I take it a better one with less bends would still be more beneficial for road-use though, over that one?

As you're an NA man, do you mind me asking what your opinion is on the Ashley ones?
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Postby TarmacTerrorist on Tue Dec 19, 2006 1:37 am

i had to work on an xr2 with an ashley manifold and it was so bad quality that 2 of the down pipes had 6inch splits down them the whole maifold had to be heated up to take the tension off the bent tubes.

hope that helps :)
Onto my 6th MK3 Fiesta and think this ones a keeper :P
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Postby sailorbob on Tue Dec 19, 2006 11:05 am

Primaries are too short IMO, four pots typically require about 31" primaries (including the exhaust port length) with 11" secondaries. The bends aren't too much of a problem as they are all fairly gentle.

EDIT: corrected primary length
Last edited by sailorbob on Wed Dec 27, 2006 10:03 pm, edited 1 time in total.
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Postby Smo on Tue Dec 19, 2006 11:19 am

sailorbob :Primaries are too short IMO, four pots typically require about 33" primaries with 11" secondaries (IIRC). The bends aren't too much of a problem as they are all fairly gentle.

I doubt there's anything that's on the market with those sort of lengths though, is there? I take it I would be looking at a custom job? :(
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Postby sailorbob on Tue Dec 19, 2006 11:31 am

I ended up getting my exhaust manifold made up because I couldn't find an off the shelf one I was happy with the design of.
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Postby freak power on Tue Dec 19, 2006 6:56 pm

Mine was custom made too
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby jimmyesh on Tue Dec 19, 2006 9:26 pm

Sometimes it seems that everyone is too quick to see the bad in everything! :lol:

That manifold looks fine to me, in fact the upper part (4-2) looks very much like a st170 one in design, (except it doesn't bend towards the front of the car when it goes to 2 pipes) and everyone knows they flow better than standard zetec ones.

Those bends aren't too tight, they're necessary for making all the headers equal length before they meet up in the collector.

The bends there would maybe only hinder someone (by a couple of BHP) who was right at the top end of n/a zetec tuning (240bhp+ 2.1 litre n/a zetec for example) but that system would still free up a nice bit of torque and power for most other people and is definitely worth a look especially as £ for bhp would be better than spending £££+ on a custom one which would not see the full benefit on anything but a big-bucks full race zetec.
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Postby freak power on Wed Dec 20, 2006 12:20 am

Thats my problem

I look at a produced like that and look for the faults as everything has to be perfected for my engine and me.
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby Smo on Wed Dec 27, 2006 5:35 pm

Cheers for the replies :)

Sorry I've been a bit slow in replying... I wrote out a huge reply at work the other day and accidentally loaded something else up on the page and lost it all, so got annoyed and walked off :cry: :lol:

Mr. sailorbob - May I ask where you got yours done, what sort of cost, and what car/engine it was for?

freak power - Similar sort of question as above, except I know what car and engine :lol:

jimmy - What exhaust manifold are you using on yours? I will actually go look now to see if you've shown/mentioned it in another post, but seeing as I'm here, I might as well ask!

I'm not too sure how far I want to go with NA yet, whether to go for big big power, or just a mild setup. I'm currently running a 1.8, so I would obviously be changing that for a 2.0, but was looking into changing the manifold now to see what sort of increase I could get out of the 1.8 before I do change it (the 1.8 has only been in 4 months :lol: ).

Just a couple more questions...

4-2-1 or 4-1? Ideally I would love to see a big increase in mid-range torque, but still some increase at the high end. Obviously, to have the best of both worlds would be great, but that's not going to happen :lol: So which am I better going with, bearing in mind that this is for road use? I'm assuming a 4-2-1 will give me what I want... But would I still see any good gains in mid-range from a decent 4-1?

How vital are the primary and secondary lengths? What sort of potential gains are wasted by a manifold that doesn't meet these ideal lengths?

If any of you lot were to go for a shelf item, what would you go for, and why? :)

Any answers to any of them are really appreciated :D

Cheers! :)
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Postby freak power on Wed Dec 27, 2006 5:57 pm

4-2-1 will be your best bet for you
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Postby jimmyesh on Wed Dec 27, 2006 8:25 pm

Smo :
jimmy - What exhaust manifold are you using on yours? I will actually go look now to see if you've shown/mentioned it in another post, but seeing as I'm here, I might as well ask!

Cheers! :)


I'm using the YKC spoortscars 4-2-1 manifold on my st170/rs1800 beastie. This manifold is an "off the shelf" item and was perfect on my previous connaught £5k 2.1 220bhp/178lb/ft n/a zetec, it cost £250 new and has been totally faultless on my car for 3 years now.

Granted my connaught lump may have made (slightly) more power on a mega-expensive trick manifold, but for the quality and price of mine I don't think you can go far wrong. You really aren't gonna benefit from the most expensive manifolds unless you're right at the very top end of n/a zetec tuning (240 bhp+) and then it will only get you slightly more power/torque than a manifold like I'm currently using.

Looking at the st170 exhaust manifold, that looks good too, just a shame fitting is a bit tight on a mk3 fiesta (that's why i re-fitted the ykc item).

Sorry don't have any contact details for YKC sportscars, I know they did advertise in the fast ford etc.
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Postby Smo on Wed Dec 27, 2006 8:37 pm

Interesting. Is it a straight fit to the mid section, or was some fabricating needed? :)
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Postby jimmyesh on Wed Dec 27, 2006 8:40 pm

Smo :Interesting. Is it a straight fit to the mid section, or was some fabricating needed? :)


Fabricating neede mate! :cry: :rolleyes: It come with an olive joint and a little straight section for lambda to bolt into. that straight piece has to join to de-cat pipe or cat joining flange (ooh i love that word! :lol:)
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Postby Smo on Wed Dec 27, 2006 8:47 pm

Cool... Not got any pics of it, have you? Off the car, that is :)
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Postby jimmyesh on Wed Dec 27, 2006 9:03 pm

Smo :Cool... Not got any pics of it, have you? Off the car, that is :)


Nah sorry! Will take a couple of it ON the car next time I get up the workshop if you like? I aint taking it off :lol:
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Postby Smo on Wed Dec 27, 2006 9:42 pm

jimmyesh :I aint taking it off :lol:

What, why not?!?!

:lol:

But yeah, any pics would be cool, but no worries if it's too much hassle :)

Cheers for letting us know about it though... A new one to look into :D
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Postby sailorbob on Wed Dec 27, 2006 10:07 pm

A guy local to me (ex Notts Custom Cycles) made mine up, it's for my Mk1 MR2 project. It cost about £450 which was comparable to the quotes I generally got for a one off. It should have been cheaper but because I got the guy to make it up without having the engine I screwed up on my dims a couple of times and had to get it modified twice (ho hum, live and learn). The primaries are 1.5" diameter, the secondaries 1.75" and the system 2.5".
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