TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

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TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Mon Sep 07, 2009 4:03 pm

Hey everyone, thought I would show you a install im currently doing for a mate of mine...spec list is

Golf GTi 8v
Pioneer 5900DVD
Autoleads RCA's
US Amps AX TU600C tube amp
2 x CDT CL62 components
2 x JBL 14001 amps (1500wrms @ 2ohms)
4 x Ascendant Audio Chaos 15's
Custom box (approx 18cuft box tuned to 30hz)
Knu Konceptz cabling
2 Powermaster D3100 (3100CCA and 117Ah per battery!) AUX batteries
1 Powermaster D2400 (2000CCA and 87Ah IIRC) - front battery
4mm thick sound deadening
Second Skin Damplifier pro

The car when it arrived
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Quick alteration to the front end
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Unfortunately someone reversed into him within 2 days of owning the car :( So had to sort that out

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The bonnet was bent like a banana so a second hand one was sourced and fitted along with dark crystal front lights etc...ill get some pics of the front end soon

Interior
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Stripped
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Deadened and expandy foamed
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False Floor
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Will update as we progress

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby - Danny Boy - on Mon Sep 07, 2009 7:44 pm

This is going to be as beast!
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby dangerousdave on Mon Sep 07, 2009 8:16 pm

looks cool so far mate, just a quick question tho, does the foam not expand a bit too much and be likly to push the outter skin of the panel out at all???
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Mon Sep 07, 2009 8:25 pm

dangerousdave :looks cool so far mate, just a quick question tho, does the foam not expand a bit too much and be likly to push the outter skin of the panel out at all???


the risk is there yes for sure...however, when I do it, I can leave on 'hole' open so any chance of expanding excessively will mean it falling out the 'hole'...most of the time your are safe, just dont go overly mad...ive seen some people REALLY pack the foam in...and failing when they return in the morning with a massive hump in the roof LOL! Ive used expanding foam loads now so you get used to the working conditions of it :)

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Mon Sep 07, 2009 10:45 pm

MDF roof now up

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Hopefully more work tomorrow!

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby Ratspeed on Mon Sep 07, 2009 10:55 pm

Excellent job, never get bored of these threads. Keep em coming :Q
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Wed Sep 09, 2009 10:50 pm

Doors sound deadened...2 layers of Loudboys 4mm thick stuff!!

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Started work on the guage holder today to...

Heater vent dismantled
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Panel cut up and glued in place
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ill get some more pics once i upload them

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Wed Sep 09, 2009 11:21 pm

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby - Danny Boy - on Thu Sep 10, 2009 8:09 pm

That vold guage and holder is proper smart! I like that alot!
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Fri Sep 11, 2009 9:42 pm

more updates

after a long day today, all the cables have been ran...false floor has been bolted down so im glad to say, i hope, we should be at the stage to begin making the wall! But thats for next week LOL!

Todays progress...

Voltmeter test fitted...ill get some better pics up soon
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The back section of the MDF roof has been expandy foamed...roof is SOLID!
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Front section of the roof has been smoothed out
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DIRTY floor!
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Cleaned up ready to go
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All cables bar the RCA's are covered in braided sleeving and will have heatshrinked ends etc
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I know this is extra and gains nothing for us, but the cables are secured every 6" or less
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General wiring shots;

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If your wondering why we have RCA's running along the B-pillar, its due to the Epicenter going to be roof mounted...which is what this is for...

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Thats all for now folks! Be sure to tune in in a few days to catch the next update LOL!

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Wed Sep 16, 2009 10:19 pm

Quick update with this, not had the chance to work on this due to the car being needed, but managed to get some work done to it today...

First of all, subs are here

AA Chaos' 15" D2's, 800wrms, 21mm xmax each way, 27hz fs
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Got the Epicenter mount ready to trim
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And started glueing panels together for the start of the wall build
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Fri Sep 18, 2009 9:57 pm

got a bit more work done yesterday...

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Bit of a tight squeeze with the depth lol...but the fit is fine....the front face is VERY tight as we didnt want to have a step in the box.

Volume wise its over 18cuft before displacements (approx 17cuft after) tuned low :D

Front panel will be 3 layers of 18mm MDF same with the rear...top and sides are 36mm thick...port needs to be braced yet and the box resined and matted...hopefully the FG will go on tomorrow so it can cure until monday, then back panel on, bit of work here and there, extra baffles bolted on, and the box is built

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby - Danny Boy - on Sat Sep 19, 2009 7:37 pm

Something tells me, thats going to be f-ing mental :D

Whats the box going to tuned to?
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Mon Sep 21, 2009 9:09 pm

Danny, it will be mental when the new amps come in...8kwrms :devil: :devil: Its tuned to approx 28hz :Q :Q

quick update

flaring ports;

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Rounded inner corners
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Unfortunately progress was halted today by running out of resin, new batch will be here tomorrow so we can carry on with the FG, put the back section of the wall in, and carry on with the boot area of the build

Few better pics of the voltmeter
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Tomorrow the plan will be to finish the FG, put the back section of the wall on, make the battery box, put the final layer of MDF on the front section (totalling 54mm front and 36 everywhere else), position everything in the boot, begin the cable runs and hopefully if theres enough time, work on sealing the wall in!

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Fri Sep 25, 2009 11:34 pm

some more updates today...

Box completed structually (unforunately my local suppliers didnt have any steel rods in so for now we will leave it without them, and add them later should need be)

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Front baffle now 3 layers of 18mm thick
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Epicenter mount put up
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Dash tweeter builds done
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more to come

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Fri Sep 25, 2009 11:34 pm

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Mirror base tweeter builds ready to paint and then at a later date flock
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Voltmeter up and running (LOVING the resting voltage!!)
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Battery tray test fitted
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Battery specs
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Back wall carpeted and amps mounted
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more to come

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Fri Sep 25, 2009 11:35 pm

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Front of the wall is vyniled and the trim panels for it to seal the wall will be carpeted back for a bit of contrast
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Car dont sit too bad considering the weight!
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Thats all for now folks!

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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby - Danny Boy - on Sat Sep 26, 2009 3:29 pm

Sweeeet :D Its getting there!

You need to do a video of it when its done :D
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Sat Sep 26, 2009 8:46 pm

subs are in
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby Ratspeed on Sun Sep 27, 2009 6:10 pm

Just gets better! 8)
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Sun Oct 25, 2009 6:49 pm

Forgot to update this for a while...ops! Right, the car is now playing but the wall still needs sealing off properly...We have temp side panels up but the roof still needs sealing off as the air is still going backwards...

Definately impressed with the setup...punches hard, drops low...does well for 3k of power for sure! Subs definately need more power as there is plenty more xmax to come...the alt is BIG let down to...being only 55amp we are dropping down to around 11.9v, then the protection circuits on the JBL's kick in and cuts the volume

Some wiring pics for epicenter etc

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door builds

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Tweeter builds
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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby bassboy on Sun Oct 25, 2009 6:54 pm

quick vid



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Re: TeamSPB New build, Mk2 Golf, 4 15's walled, no bak seats etc

Postby Ratspeed on Mon Nov 02, 2009 11:16 pm

Thats madness! A mate of mine used to be into sound offs and the like a bit, only at an amature level of course as a couple of newbs (me and him) did his builds :lol:

I'll see if i have any pics or owt lying around
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