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The Recaro Fiesta - the rebuild begins : Member's Gallery - Page 38 | Fiesta Forums

The Recaro Fiesta - the rebuild begins

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Re: The Recaro Fiesta - Engine rebuild

Postby LeePFRST on Sat Mar 14, 2009 12:54 pm

good progress mate, looking sweet! :D
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Re: The Recaro Fiesta - Engine rebuild

Postby Ghost on Sat Mar 14, 2009 1:32 pm

jayrs :tray come up well mate, shame its going to need going over again once fitted, just dont cry when its done, cos i slap you :lol:


Please do 'cos you know he will cry! :lol: :lol:
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Re: The Recaro Fiesta - Engine rebuild

Postby xrsi on Sat Mar 14, 2009 3:05 pm

really not a fan of the yellow block, plain black would of suited the rest of the car's standard look so much better!
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Re: The Recaro Fiesta - Engine rebuild

Postby RS rob on Sun Mar 15, 2009 1:33 pm

xrsi :really not a fan of the yellow block, plain black would of suited the rest of the car's standard look so much better!


i was quite shocked at the colour choice after everything has been done for the standard look,
black or silver i was expecting
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Re: The Recaro Fiesta - Engine rebuild

Postby jayrs on Tue Mar 17, 2009 8:06 pm

yellow looked better than i thought it would.

clark will be updating the thread soon :)
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Re: The Recaro Fiesta - Engine rebuild

Postby RS rob on Tue Mar 17, 2009 9:09 pm

hope your right jay :rolleyes:
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Re: The Recaro Fiesta - Engine rebuild

Postby jayrs on Tue Mar 17, 2009 10:27 pm

oh i will be.
if its not updated tonight it will be tomorrow im sure :)
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Re: The Recaro Fiesta - Engine rebuild

Postby knuckles on Wed Mar 18, 2009 12:23 am

uploading the pics on bucket atm... over 40 pics so i may have to udate the thread in 2 posts :lol:

The drive home was fantastic. Wish it was further tbh to get some more running in miles over with. What a difference a new clutch cable and a new clutch make ! :o
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Re: The Recaro Fiesta - Engine rebuild

Postby knuckles on Wed Mar 18, 2009 1:03 am

Right where to begin....

Another trip to the isle of wight but this time in better weather conditions :D

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On the ferry at 7.30 am saturday morning with the car fully loaded.

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Whilst i got to work on removing the old worn out knocking engine etc ....

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Jay began to build up the New cvh.

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One new ford Sump :wink:

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New oil pump, water pump, sump , new tensionier fitted

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Ford head gasket

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Placing the stage 2 head on .

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Head fitted and torqued down. New rocker arms , new camshaft, new hydrolic lifters. new engine mount
Fitting the new clutch on the freshly skimmed flywheel.

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Side by side :)

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Car with a empty bay.

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Goodbye old rusty battery tray

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Hello new one ! :D

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Connecting new engine back together ...

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The painful process of removing the baked on cork rocker gasket .... i must of been doing that for well over a hour while jay just laughed at me :x

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All back together and ready to fire up

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:D :lol: :lol:

What ya think chaps :)
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Last edited by knuckles on Wed Mar 18, 2009 10:05 pm, edited 1 time in total.
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby rob pace on Wed Mar 18, 2009 6:07 pm

cool i like it mate, what happened with the old engine out of interest?? just had its days?? :-?
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby bakewell001 on Wed Mar 18, 2009 6:48 pm

So... How does it feel?? :)
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby filtra on Wed Mar 18, 2009 7:20 pm

lol yeah?!.... how does it feel? Nice and smooth? Goes well? :Q
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby knuckles on Wed Mar 18, 2009 8:25 pm

Rob - old engine was knocking on cold start up. Piston slap etc. Camshaft was tappety when warm.

steve - new engine is like a heart transplant. Starts on the button every time. Just purrs nicely. Drives like a new car. Cant wait to get the running in process out the way to really open the taps.

filtra - as said its like a new car. Drives nice and smooth , no juddering or hesitation between gears. I can tell straight away the old lump was tired and worn out. The new clutch cable, new clutch and skimmed flywheel make pulling away 100% better. Rebuilt gear linkage makes it a whole new driving experience. :)
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby filtra on Wed Mar 18, 2009 8:35 pm

Well done then! About time really with the bad luck you had before with engines and turbos! What are you doing in terms of running in?
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby rob pace on Wed Mar 18, 2009 8:36 pm

knuckles :Rob - old engine was knocking on cold start up. Piston slap etc. Camshaft was tappety when warm.

steve - new engine is like a heart transplant. Starts on the button every time. Just purrs nicely. Drives like a new car. Cant wait to get the running in process out the way to really open the taps.

filtra - as said its like a new car. Drives nice and smooth , no juddering or hesitation between gears. I can tell straight away the old lump was tired and worn out. The new clutch cable, new clutch and skimmed flywheel make pulling away 100% better. Rebuilt gear linkage makes it a whole new driving experience. :)


very nice mate, i know you have gone T3 now :D , dont suppose you have a T2 downpipe for a magnex do you?? :-?

i have a near brand new T3 magnex downpipe for a swap :D
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby knuckles on Wed Mar 18, 2009 8:41 pm

sorry fella i sold nearly all my old T2 parts when i went T3.
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby rob pace on Wed Mar 18, 2009 8:44 pm

knuckles :sorry fella i sold nearly all my old T2 parts when i went T3.


do you know of anyone who has one? cant use my car unless i have one! :lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby FRSJON on Wed Mar 18, 2009 8:45 pm

all looks good mate... :)
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby Max M4X WW on Wed Mar 18, 2009 9:10 pm

All sounds good, You having it mapped when run in?
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby knuckles on Wed Mar 18, 2009 9:25 pm

filtra :Well done then! About time really with the bad luck you had before with engines and turbos! What are you doing in terms of running in?


Thanks fella. Well i am not taking the engine past 4000rpm for the first 800 miles. I am giving it a oil change at 500 miles and then again at 1000.

Cheers guys. I will be taking it back to torque of the devil once the engine has been run in. Want it set up properly and to get a up to date power figure. Im still undecided on the beiges and chip. A -31 actuator may be purchased soon when i up the boost a little more :)
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby jayrs on Wed Mar 18, 2009 10:27 pm

not many pic's of me i see, which is good LOL

i wasnt laughing at you for a whole hour while cleaning that gasket from the rocker cover :bonkers: :lol:

just a few pics i took, guess the one with clark in mid fart :lol:

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what ya done to my carpet!

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the car may not be red but its a start....... im turning you! :lol:


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and if you gunna make it look like your rs sank on the isle of wight you should of used this pic :lol:

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i would also like to add to this, that the radio of the hi fi in the workshop wasnt working very well so we played CD's, from clarks car........ if i hear queen, faithless, jungle or garage music again within the next 6 months i think im gunna go mad.
dunno about queen, but i wanted to break free from it! :lol:


cheese and pineapple :bonkers:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby HCS PIMP on Wed Mar 18, 2009 11:07 pm

lol good work nice to see jay rs' garage getttin used for once hahahahah lol jay u need me to come and finish ur cars i will
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby jayrs on Thu Mar 19, 2009 1:17 am

HCS PIMP :lol good work nice to see jay rs' garage getttin used for once hahahahah lol jay u need me to come and finish [ERRR] cars i will



:-? what ya on about, my rs been on road for ages and you know that
:lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby EUFez on Thu Mar 19, 2009 8:59 am

Looks brill. :D

It looked proper slammed in the first few pics. :Q
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby ~nomad~ on Thu Mar 19, 2009 11:21 am

superb work guys! I bet its lovely to drive now! Should have given the bay a lick of paint while that was out mind!
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby Chris 2i on Thu Mar 19, 2009 11:39 am

great work guys, love the sunken RS pic :lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby jayrs on Thu Mar 19, 2009 11:38 pm

if time had been with us i would of said about doing the bay, but we finished at 8pm saturday, we had a pub to get to :lol:

we did have a little mishap though, the crank postion sensor plug broke due to being old and brittle so had to take a trip to the scrappy

then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car :lol: , and yes, it was still there in the car the following morning :lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby muz on Thu Mar 19, 2009 11:49 pm

Looking good Clark. I can't remember what a smooth turbo engine felt like to drive :lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby Ghost on Thu Mar 19, 2009 11:53 pm

jayrs :then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car :lol: , and yes, it was still there in the car the following morning :lol:


:lol: :lol:

Muppet!!
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby Ram on Fri Mar 20, 2009 12:07 am

great stuff :Q
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby jayrs on Fri Mar 20, 2009 12:11 am

Ghost :
jayrs :then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car :lol: , and yes, it was still there in the car the following morning :lol:


:lol: :lol:

Muppet!!


:lol:
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby knuckles on Sun Mar 22, 2009 7:20 pm

Gave it a birthday wash today so out came the camera as it dont stay clean for long :lol:

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Fitted a 4 inch magnex backbox. Sounds alot more meaty now :D

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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby jayrs on Sun Mar 22, 2009 7:30 pm

its clean :o
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby hb69 on Sun Mar 22, 2009 7:44 pm

That new exhaust looks so much better. How many miles left before its run in?
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running

Postby knuckles on Sun Mar 22, 2009 7:46 pm

ive done 290 so far. I think 800 should be more than enough. But at 500 i will do a oil/filter change then again at 1000. :)
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